Fuji Xerox - Eco Manufacturing

Summary

The Fuji Xerox Australia Eco Manufacturing Center is a state-of-the-art facility focused on remanufacturing parts and subassemblies from end-of-life devices. Operating for over a decade, it processes a quarter of a million parts annually, proving that environmental responsibility can also be profitable. The center uses innovative remanufacturing techniques to return products to 'like-new' condition, enhancing quality and lifespan. The facility also emphasizes recycling and sustainability, particularly through programs like waste toner reuse. With integrated collection and remanufacturing, Fuji Xerox leads the industry in reducing waste while improving product performance and customer satisfaction.

Takeaways

• 🏭 Fuji Xerox Australia's Eco Manufacturing Center focuses on remanufacturing parts and subassemblies from customer equipment.
• ♻️ The center promotes environmental responsibility by remanufacturing 250,000 parts annually, generating $240 million from a $22 million investment.
• 🔄 Remanufacturing retains the whole form of parts, unlike recycling, which involves breaking down materials, resulting in higher-quality products.
• 💼 The facility's remanufacturing process improves product performance and contributes to new product designs.
• 🛠 Parts are received from service engineers, regional dealers, and customer sites for remanufacturing or recycling.
• 🌱 Fuji Xerox runs programs for remanufacturing and recycling, such as 'Cartridges for Planet Ark,' collaborating with 'Close the Loop.'
• 🔧 Specialized remanufacturing processes are conducted, including fuser roll and raster optical system remanufacturing.
• 🧪 The engineering test lab ensures stringent quality control for remanufactured products, ensuring top performance.
• 🚀 Ongoing innovation is a priority at the center, with new remanufacturing programs being developed in the R&D department.
• 🇦🇺 Fuji Xerox is a leader in the Australian industry with an integrated collection and remanufacturing system, setting an example for sustainability.

Q & A

What is the main function of the Fuji Xerox Australia Eco Manufacturing Center?

The main function of the Fuji Xerox Australia Eco Manufacturing Center is to remanufacture parts and subassemblies removed from customers' equipment during service, returning them to like-new or better performance with a warranty.

How does remanufacturing differ from recycling?

While recycling involves breaking down products into their component materials, remanufacturing preserves the whole form of items and restores them to their original or better quality.

What is the financial return generated by the Eco Manufacturing Center, and how much was invested?

The Eco Manufacturing Center has generated a return of 240 million dollars on a 22 million dollar investment, showcasing that environmental responsibility also makes good business sense.

What role does the Eco Manufacturing Center play in Fuji Xerox's innovation efforts?

The Eco Manufacturing Center is a part of Fuji Xerox's long history of innovation, remanufacturing technologies not only for their industry but also contributing to other industries.

What is the 'Cartridges for Planet Ark' program mentioned in the script?

The 'Cartridges for Planet Ark' program is a recycling initiative where cartridges from various manufacturers, including Fuji Xerox, are collected and recycled to prevent waste.

How are fuser rolls remanufactured at the Eco Manufacturing Center?

End-of-life fuser rolls are stripped of their old rubber coating, recoated with a new rubber layer, baked to set the rubber, and then run through finishing processes to improve their quality and extend their lifespan.

What happens to the waste toner collected from used cartridges at the center?

The waste toner collected from used cartridges is reused in industrial processes like cement manufacturing, rather than being sent to landfills.

What makes the remanufacturing of the Raster Optical System (ROS) at the center unique?

The remanufacturing of the Raster Optical System (ROS) at the center is unique because it requires high technical expertise and is one of the few locations outside Xerox Corporation where this advanced work is permitted.

What is the purpose of the engineering test lab at the Eco Manufacturing Center?

The engineering test lab applies stringent quality tests to ensure that remanufactured products meet the highest performance standards before they are sent back to customers.

How is Fuji Xerox Australia contributing to environmental sustainability through its remanufacturing efforts?

Fuji Xerox Australia is fostering better business practices by remanufacturing components to improve performance, reducing customers' disposal burden, and contributing to environmental sustainability through integrated collection and recycling systems.