Cara membongkar dan memasang transmisi manual 4 speed...#smkTamtamaKroya.

Joni setiawan

1 Sept 202208:04

Summary

TLDRThe video script details a step-by-step guide to disassembling and reassembling a 4-speed manual transmission. Key components like the ABS live, synchronizer rings, and gear teeth are meticulously addressed. The process involves releasing and installing various parts, including the counter gear and differential gears. The script also discusses the importance of aligning components correctly and the use of specific tools for assembly, ultimately aiming to provide a comprehensive understanding of manual transmission mechanics.

Takeaways

🔧 The video script describes a process of disassembling and assembling a 4-speed manual transmission.
🛠️ The first step involves releasing various components such as the input shaft, output shaft, and countershaft.
💧 The script mentions releasing the ABS (Anti-lock Braking System) live, which is likely a mistranslation or a specific term used in the context.
🔩 It discusses the removal of gears and components like the 'gigi 3 dan 4 ring' and 'synchro ring', which are part of the transmission mechanism.
🔗 The process includes checking and sorting the gears and synchronizing units, possibly for wear or damage.
🔨 There's a mention of using a 'komputer' which might refer to a tool or a method for checking the components.
🔄 The script describes the reassembly process, including the installation of gears and synchronizing rings in a specific order.
🛠️ The video emphasizes the importance of correct installation of components like the 'counter gear' and 'gearing' to ensure proper functioning.
🔩 The process concludes with the final assembly and checking of the transmission, ensuring all parts are correctly positioned and functioning as intended.
🏗️ The script suggests that the manual transmission project is related to a 'proyek waduk', which could be a dam project or a specific type of vehicle or machinery.

Q & A

What is the main task being performed in the script?
-The main task being performed is the disassembly and reassembly of a 4-speed manual transmission.
What is the first step mentioned in the process of working on the transmission?
-The first step is to release the clutch, which is referred to as 'melepas infus' in the script.
What does 'ABS live' refer to in the context of the script?
-In the script, 'ABS live' refers to a component of the transmission, specifically the ABS (Anti-lock Braking System) live axle.
What are the components mentioned to be released after the clutch release?
-After releasing the clutch, the components to be released include the output shaft, the countershaft, and the gear teeth.
What is the purpose of the 'synchro rings' mentioned in the script?
-The 'synchro rings' are part of the gear synchronization mechanism in the transmission, ensuring smooth gear shifting.
What does the term 'pengunci stres luar' translate to and what is its role?
-The term 'pengunci stres luar' translates to 'outer stress lock', which is likely a component that helps in maintaining the alignment and stress distribution in the transmission system.
What is the significance of the 'counter gear' in the transmission?
-The 'counter gear' is an essential component that interacts with the input and output shafts to transfer power and enable gear changes.
What is the purpose of the 'gearing' process mentioned in the script?
-The 'gearing' process refers to the assembly of the gears in the correct order and alignment within the transmission to ensure proper function.
What is the 'gas lift' mentioned in the context of installing the gears?
-The 'gas lift' likely refers to a method or tool used to lift or position the gears during the installation process, possibly to reduce manual effort.
Why is it important to install the 'counter gear' correctly as per the script?
-Installing the 'counter gear' correctly is crucial for the proper engagement and disengagement of gears, which affects the smooth operation of the transmission.
What is the final step described in the script for completing the transmission assembly?
-The final step described is installing the different components back into place, ensuring that all parts are correctly positioned and secured.

Outlines

00:00

🔧 Manual Transmission Installation

This paragraph describes the process of installing a 4-speed manual transmission. It starts with disconnecting the previous transmission and removing various components such as the ABS line, input and output shafts, and the countershaft. The narrator also discusses the removal of gears and synchronizer rings, highlighting the importance of organizing parts and understanding their function. The process includes checking for proper fit and alignment, as well as the installation of new components like the counter gear and synchronizer rings. The paragraph concludes with the installation of the reverse gear and the final assembly of the transmission.

05:04

🛠 Post-Installation Checks and Adjustments

The second paragraph focuses on the steps taken after the manual transmission has been installed. It involves checking the installation of the input shaft and ensuring the proper alignment of gears. The narrator mentions the use of a tool to check the installation of the counter gear and the need for a steel block during this process. The paragraph also covers the installation of the gear shift mechanism and the synchronization of gears. The process concludes with the installation of the reverse gear and the final touches to complete the manual transmission setup, emphasizing the importance of correct assembly for the transmission to function properly.

Mindmap

Keywords

💡transmisi manual 4-speed

A 'transmisi manual 4-speed' refers to a manual transmission system with four forward gears. In the context of the video, it is the main focus as the script describes the process of disassembling and reassembling this type of transmission. The video likely aims to educate viewers on the mechanics and maintenance of a 4-speed manual transmission.

💡infus f-nya

The term 'infus f-nya' seems to be a specific part or component of the transmission system being referred to in the script. It is mentioned in the process of disassembly, indicating its importance in the sequence of steps. The exact nature of this component would be clearer with more context, but it is integral to the transmission system's operation.

💡ABS live

ABS, or Anti-lock Braking System, is a safety feature in vehicles that prevents the wheels from locking up during hard braking, thereby maintaining control and stability. In the script, 'ABS live' might refer to a live demonstration or a component related to the ABS system within the context of the transmission work being discussed.

💡gigi transmisi

'Gigi transmisi' translates to 'transmission gears' in English. These are the gears within the transmission system that facilitate the transfer of power from the engine to the wheels. The script mentions the removal and installation of these gears, which is a critical part of the transmission service being described.

💡sirkulasi hujan

The term 'sirkulasi hujan' translates to 'rain circulation' in English, which in the context of a transmission system might refer to the fluid circulation, possibly within the differential or transfer case. This could be an important aspect of the maintenance or repair process being discussed in the video.

💡pengunci stres luar

This phrase translates to 'outer stress lock' and likely refers to a component that secures or locks parts of the transmission system under stress. It is mentioned in the context of the disassembly process, suggesting that it plays a role in the structural integrity of the transmission.

💡bantalan kontraksi

A 'bantalan kontraksi' translates to 'compression spring' in English. This type of spring is used to provide a force that counteracts compression in mechanical systems. In the video, it is mentioned in the context of reassembling the transmission, indicating its role in maintaining the correct tension and operation of the gears.

💡sinkronis

The term 'sinkronis' translates to 'synchronize' in English. In the context of a manual transmission, synchronization refers to the process of matching the speeds of the gears to ensure smooth shifting. The script mentions synchronizing gears, which is a crucial step in the assembly process to ensure the transmission operates smoothly.

💡gigi mundur

'Gigi mundur' translates to 'reverse gear' in English. This is a critical component of the transmission system that allows the vehicle to move backward. The script mentions the installation of the reverse gear, which is an important part of the reassembly process to ensure the vehicle's functionality in reverse.

💡luas meninggal

The phrase 'luas meninggal' is not a standard term in English automotive terminology, but it might be a colloquialism or a specific term used in the local context. It could potentially refer to a part of the transmission system that is being removed or adjusted. Its mention in the script suggests it is a part of the disassembly sequence.

💡counter gear

Counter gear, or 'gigi kontra' in Indonesian, is a term that might refer to the countershaft gears in a transmission system. These gears are part of the mechanism that transfers power from the input shaft to the output shaft. The script mentions the installation of the counter gear, which is an essential step in the reassembly process to ensure the proper functioning of the transmission.

Highlights

The process of removing the manual 4-speed transmission's components is initiated by releasing the clutch.

The infus is released next, followed by the input and output shafts.

The countershaft is removed after releasing the output shaft.

The gear components of the transmission are then removed, starting with the ABS live.

The gear 3 and 4 ring, synchro hub, and synchro ring are identified in the process.

The stress lock is mentioned, which is crucial for securing the gear components.

The installation of the counter gear is described, which is an essential part of the transmission.

The importance of sorting and arranging the gear components is emphasized.

The installation of the gear 1 and 2 is detailed, including the use of a flashlight for visibility.

The synchronization of the gear components is crucial for the proper functioning of the transmission.

The installation of the ABS lift for the thick surface is mentioned, contrasting with the thin surface.

The process of installing the counter gear is described, including the need for a steel tool.

The installation of the input shaft is detailed, with a focus on aligning the components correctly.

The final steps of installing the counter gear into the gearbox are outlined.

The importance of installing the synchronizer rings correctly is highlighted.

The process of installing the reverse gear is described, which is a critical component of the transmission.

The final steps of assembling the transmission, including the installation of the different components, are summarized.

The project's potential impact on the manual 4-speed transmission industry is briefly discussed.