GE’s Jeff Immelt on digitizing in the industrial space McKinsey Company

Sena Quashie
12 Oct 201510:49

Summary

TLDRThe transcript discusses the digital transformation of industrial companies, using the example of a jet engine with sensors generating massive data. The company's decision to embrace analytics as core to its future is highlighted, akin to material science's importance in the past. The speaker emphasizes the need for internal change, including hiring data scientists and altering business models to compete in the industrial internet space, aiming to capture value from digitization and drive productivity.

Takeaways

  • 🌐 **Evolutionary Digitization**: The company's shift to digital was not a sudden decision but an evolution driven by the industries and technologies they serve.
  • 🚀 **Data-Driven Industry**: Modern industrial equipment, like jet engines and locomotives, generate vast amounts of data, making industrial companies part of the information business.
  • 📈 **Analytics as Core**: The company views analytics as a core competency, just as material science has been over the past 50 years, and plans to integrate it deeply into their operations.
  • 💡 **Business Model Transformation**: The company is considering changing its business model to better leverage the data and analytics, similar to how IT companies operate.
  • 🔄 **Decision to Go 'All In'**: They have decided to fully embrace analytics rather than outsourcing, aiming to be at the forefront of the industrial internet space.
  • 🛠️ **Building In-House Capabilities**: Instead of acquiring or partnering, the company chose to build its own analytics capabilities, starting with a center in California.
  • 🚆 **Impact on Customers**: For instance, increasing the velocity of locomotives by just one mile per hour can significantly impact profits for rail companies.
  • 💼 **Internal Changes**: The company is focusing on internal changes, including hiring new talent, altering business models, and embracing a digital culture.
  • 📊 **Revenue from Software**: They have seen revenue growth from software applications, aiming for a digital thread from engineering to the installed base.
  • 🌟 **Dual Strategy**: The company is pursuing being both a platform and an application company, offering a platform for customers to build their own applications.
  • 👥 **Cultural and Talent Shift**: Recognizing the need for a different type of talent, including product managers and salespeople, and the importance of blending new hires with the existing team.

Q & A

  • What is the significance of digitization in the industrial world according to the speaker?

    -The speaker emphasizes that digitization in the industrial world is not a choice but an evolutionary necessity driven by the technology and industries they serve. It's about leveraging data from sensors in machines like jet engines or locomotives to optimize performance and efficiency.

  • How much data can a single flight between New York City and Chicago produce?

    -A single flight between New York City and Chicago can produce a terabyte of data, highlighting the vast amount of information generated by modern industrial machinery.

  • What is the company's stance on handling the data and analytics in-house?

    -The company has decided to be 'all in' on analytics, treating it as core to the company's future as material science has been in the past. They aim to evolve their business model and service agreements to share outcomes with customers, similar to how IT companies operate.

  • What was the company's approach to building its analytics capabilities?

    -The company chose to build its analytics capabilities internally rather than through acquisition or partnership. They brought in talent from outside, built a center in California, and started developing applications with customers.

  • How does the company plan to integrate digital technology into its service business?

    -The company is integrating digital technology into its service business by building applications that can improve efficiency and productivity. They aim to push these applications back into the company to improve internal operations as well.

  • What is the potential impact of improving locomotive velocity by one mile per hour for a company like Norfolk Southern?

    -Improving the velocity of a locomotive by just one mile per hour, from 22 to 23 mph, could be worth $250 million in annual profit for a company like Norfolk Southern, demonstrating the significant financial impact of analytics in industrial operations.

  • What is the company's strategy regarding its digital platform and applications?

    -The company is pursuing a dual strategy of being both a platform and an application company. They have developed a platform called Predix and are building applications on top of it. They are also opening up their platform to customers to encourage them to develop their own applications.

  • How has the company's approach to hiring and talent acquisition changed due to digitization?

    -The company has significantly increased its hiring of data scientists and other technology professionals. They are also changing their product managers, salespeople, and on-site support to align with the new digital focus, and are recruiting differently, including looking for different skills when hiring from college campuses.

  • What internal changes is the company undergoing to adapt to the digital age?

    -The company is undergoing a cultural simplification, reducing layers, processes, and decision points. They are embracing Silicon Valley tools like fast works, and are democratizing information within the company with contemporary IT tools and a mobile-first approach.

  • How does the company view the importance of digitization in the current era for industrial CEOs?

    -The company views digitization as the most critical issue for CEOs in the current era, suggesting that failing to embrace it could lead to significant competitive disadvantages and missed opportunities for value creation.

Outlines

00:00

🔧 Industrial Digitization and Data Analytics

The speaker discusses the transformative impact of digitization on the industrial sector, emphasizing that it's not a sudden shift but an evolutionary process. They highlight the example of a jet engine equipped with sensors that generate a terabyte of data per flight, illustrating the scale of data industrial companies now handle. The company's decision to embrace analytics as a core competency is outlined, with a commitment to treat it with the same importance as material science has been in the past. The speaker also addresses the strategic decision to develop in-house analytics capabilities rather than outsourcing, leading to the establishment of a technology center and the integration of analytics into service agreements. The potential for industrial companies to capture significant value from the industrial internet is also discussed, with a warning against complacency in the face of this opportunity.

05:00

🚀 Embracing Digital Transformation Internally

The speaker outlines the company's efforts to internalize digital transformation, aiming to apply the same digital tools and platforms used in customer-facing applications within their own operations. They describe the company's dual strategy of being both a platform and an application company, with the development of a platform called 'predicts' and the construction of applications on top of it. The decision to open this platform to customers for application development is highlighted, along with the hiring of thousands of data scientists and the need for a cultural shift within the company. The speaker acknowledges the need for new product managers, salespeople, and on-site support staff, indicating a significant change in the company's approach to talent and training. They also discuss the broader impact of digitalization on the company's IT and manufacturing operations, framing it as a positive and necessary evolution.

10:01

🌐 Culture Shift and Continuous Improvement

The speaker delves into the company's approach to culture simplification, aiming to reduce complexity and improve efficiency. They describe the move away from annual reviews and planning to a more continuous and real-time feedback system, embracing a 'Silicon Valley' approach to fast works. The company is adopting lean tools and digitalization to streamline processes and decision-making, with an emphasis on commercial intensity and risk reduction through execution. The speaker also touches on the company's global footprint and the challenges of operating in a highly regulated environment, highlighting the need for a culture that can adapt to a permanently complex world. They conclude by stressing the importance of democratizing information and adopting contemporary IT tools to foster a culture of simplification.

Mindmap

Keywords

💡Digitization

Digitization refers to the process of converting information into a digital format. In the context of the video, it is about transforming industrial operations into data-driven processes. The speaker discusses how industrial companies are becoming information businesses due to the vast amount of data generated by their products, such as jet engines with sensors that collect data on heat, fuel consumption, and more. This data is crucial for making informed decisions and improving efficiency.

💡Industrial Internet

The Industrial Internet is a term used to describe the integration of complex machines, sensors, and software into industrial processes to optimize efficiency and productivity. The video highlights how the Industrial Internet is creating new opportunities for industrial companies to generate value by harnessing the data from their machines, similar to how consumer internet companies have done.

💡Analytics

Analytics is the process of examining data to draw conclusions and support decision-making. The speaker emphasizes the importance of analytics in the future of industrial companies, comparing its significance to that of material science in the past. The company's decision to treat analytics as a core competency reflects the belief that data analysis will drive innovation and competitive advantage.

💡Business Model

A business model outlines how a company creates, delivers, and captures value. The video discusses the need for industrial companies to reconsider their business models in light of digitization. This includes decisions about whether to outsource data analysis or handle it in-house, and how to incorporate data-driven insights into their service agreements with customers.

💡Data Scientists

Data scientists are professionals skilled in analyzing and interpreting complex digital data. The speaker mentions hiring thousands of data scientists as part of the company's digitization efforts. This highlights the growing importance of data expertise in driving business strategy and innovation within industrial companies.

💡Productivity

Productivity refers to the efficiency of production, or the output of goods and services per unit of input. In the video, the speaker discusses how the company's investment in analytics and digital tools has led to significant productivity gains, such as saving millions of dollars by optimizing the velocity of locomotives.

💡Platform Company

A platform company provides a foundational technology or service that others can build upon. The video describes the company's ambition to become both a platform and an application company. They have developed a platform called 'predicts' and are encouraging customers to build applications on top of it, showcasing their commitment to open innovation and collaboration.

💡Service Agreements

Service agreements are contractual arrangements that define the services to be provided by one party to another. The speaker mentions the need to evolve service agreements to share outcomes with customers, similar to how IT companies operate. This reflects a shift towards outcome-based services, where the value is in the results achieved rather than just the services provided.

💡Cultural Simplification

Cultural simplification refers to the process of streamlining and simplifying organizational culture to improve efficiency and adaptability. The video discusses the company's efforts to reduce complexity, such as cutting down on layers of management and processes, to better align with the fast-paced demands of the digital age.

💡Lean Tools

Lean tools are methods and practices aimed at maximizing value while minimizing waste. The speaker mentions the adoption of lean tools and a 'Silicon Valley approach' to improve the company's operations. This includes practices like 'fast works', which emphasizes speed, flexibility, and continuous improvement in product development and service delivery.

💡Global Operation

A global operation refers to a business that operates across multiple countries and markets. The video notes the company's shift from being 70% U.S.-based to 70% outside the U.S., highlighting the complexity of managing a global footprint. This change underscores the need for digital tools and strategies to effectively coordinate and optimize operations on a worldwide scale.

Highlights

Industrial companies are in the information business whether they want to be or not.

A flight between New York City and Chicago produces a terabyte of data from sensors on jet engines.

The decision was made to treat analytics as core to the company, as material science has been over the last 50 years.

GE wants to be both a platform company and an application company with a focus on analytics and data.

The velocity of a locomotive is crucial for profit; just a 1 mph improvement can generate $250 million in profit for companies like Norfolk Southern.

GE's revenue from software and applications is about $5 billion, with an annual productivity of $500 million.

The 'digital thread' is aimed at connecting engineering all the way through the installed base for enhanced internal operations.

GE has hired a couple thousand data scientists and is continuing to expand that workforce.

The company has had to rethink its hiring, focusing on product managers, commercial people, and new types of skills.

The digital initiative started about five or six years ago to handle the complex challenges of a global operation.

GE's footprint has shifted from 70% inside the U.S. to 70% outside the U.S., adding to the complexity of operations.

The company's culture was too complicated, and simplifying the culture has become a major focus.

GE has adopted 'fast works'—a Silicon Valley approach to lean tools, adapting quickly and embracing market risk.

In the digital age, the idea of annual reviews or planning is outdated; GE has shifted to continuous feedback and planning cycles.

Internal democratization of information, with contemporary IT tools, is driving GE's move toward a simplified and modern organization.

Transcripts

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you

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we think about this digitization of the

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industrial world we as a company didn't

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you know go to bed one night and and say

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god we can't be an industrial company

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anymore

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we need to be more like Oracle we need

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to be more like Microsoft they what

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happened was it happened more on an

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evolutionary basis really based on the

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industries were in and in the technology

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we serve you think about a jet engine

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today or a locomotive or a mr scanner

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it's maybe a new jet engine might have a

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hundred sensors on it

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these sensors have the capability to

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take continuous data about the heat of

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the engine the fuel consumption the

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where are the blades the environment

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that they're taking off and a series of

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things

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and a one flight between New York City

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and Chicago produces a terabyte of data

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so industrial companies are in the

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information business whether they want

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to be or not this is going to happen in

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the industrial space now you add to that

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a series of decisions every company

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needs to make about do I do i outsource

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all that do I do it myself do I change

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my business model accordingly and the

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decision we've made is that we just want

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to be all in we want to treat analytics

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like it's as core to the company over

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the next 20 years as material science

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has been over the last 50 years we can

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hire the talent you know we can evolve

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our business model accordingly we need

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to treat our service agreements to share

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outcomes with our customers the same way

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an IT company might approach that in the

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future so in order to do that we have to

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add technology we have to add people we

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have to change our business models we

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have to be willing to do all those

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things but the point I make to to people

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is if you think about today 15 or 20

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percent of the S&P 500 valuation our

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consumer internet stocks that didn't

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exist 15 or 20 years ago the consumer

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companies got none of that right when

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you look at retailers bang

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consumer product companies they got none

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of that now if you look about 10 or 15

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years and say that same value is going

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to be created in the industrial internet

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do you as an industrial company want to

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sit there and say I don't want any of

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that I'm gonna let a new co or some

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other company get all that is that is

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that really what you've relegated

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yourself to so I think all these things

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led us to say let's build it let's see

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if we can be good at it we may be wrong

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we don't think so but we may be wrong

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but let's not sit back and just say look

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that's somebody else's job or we're not

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good enough to do it or we can't change

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we're unwilling to take that as a fait

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accompli

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we went through a process of kind of

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make versus buy in versus out so we

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basically said look do we want to make a

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big acquisition in analytics right T and

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we analyzed a bunch of different cases

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and basically said look we haven't

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really we don't have the foundation

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inside the company to do a big

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acquisition

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let's make do we want a partner or do we

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want to do it ourselves we we have lots

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of good software partners but we

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basically said look we need to do this

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ourself

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probably let's err on the side of seeing

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if we could approach it in that way so

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that was 2010 so we we brought people in

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from the outside we built a Center in

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California we started populating our

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businesses so so roll forward we started

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doing applications with customers we

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started building into our service

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business things like that I can give you

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a bunch of different analogies but in

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the case of our locomotive customers

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they have a phrase called velocity every

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CEO of a railroad could tell you their

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velocity the velocity tends to be let's

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say between 20 and 25 miles per hour

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this tends to be the average miles per

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hour that a locomotive travels in a day

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22 miles doesn't seem very good the

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difference between 23 and 22 for like to

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say Norfolk Southern that's worth 250

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million dollars of annual profit that's

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huge for a company like that

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that's one mile so that's all about

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scheduling better it's all about less

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downtime it's all about not having

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broken wheels being able to get through

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Chicago faster that's all analytics

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I'd say inside the company we're about

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five billion dollars in revenue so this

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is from software in little applications

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things like that so we build up let's

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say a population of applications we get

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about let's say we're approaching 500

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million dollars of productivity a year

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and now kind of what we're trying to do

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is we're trying to push that back inside

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the company as well so you know we're

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selling it but we want to get our own

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internal company on the same basis on

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the same platform using the same skills

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what we call the digital threat we want

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the digital thread to go from

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engineering all the way through our

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installed base and and you know we've

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made the decision that we're gonna try

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to be both a platform company in an

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application company so we have a

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platform called predicts and then we're

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building applications on top of that

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we're probably the only industrial

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company that's actually trying to do its

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own plan and we're opening up our

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platform to our customers we're saying

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to our customers look if you want to

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write apps applications on prediction

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you're free to do it I always think risk

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first like most like most CEOs I

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basically say our investors look if all

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we did is we got more productivity

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higher service sales applications you

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guys are gonna love this if we end up

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having the platform that works it's a

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whole new company you know so you get

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that for free but that's why I circle

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back and would say to any CEO industrial

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or non industrial this is going to be

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the most important thing that that

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you're gonna work on at least in this

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era where we are right now and you give

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up your latitude you know at your own

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peril on this

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so we probably have hired since we

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started this a couple thousand just data

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scientists and things like that that's

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going to continue to grow and multiply

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what we found is we've got to hire new

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product managers new difficult

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commercial people there's it's going to

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be in the thousands so so what you're

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gonna do is you're gonna blend them with

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the GE team and then we're gonna recruit

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differently so when we go to college

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campuses we're gonna look for different

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skills we're gonna put them in different

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training programs so it's a combination

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of you've got you've got to bring our

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culture along but that's not enough

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we've got to bring thousands of people

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in from the outside the that's the only

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way that's the only way we're gonna get

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there fast enough this is something I

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got wrong I thought it was all about

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technology I thought if we hired a

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couple thousand technology people if we

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if we upgraded our software things like

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that that was it I was wrong product

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managers have to be different

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salespeople have to be different on-site

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support has to be different we've we've

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had a drill and change a lot about the

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company and then I just think it's it's

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it's infecting everything we do it's

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infecting our own IT it's infecting our

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own manufacturing plants it's it's

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infected everything we're doing and and

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I think in a positive way not a negative

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way

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when you think about internal change

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culture people leadership development

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again here's here's a time where

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multiple things happen at the same time

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I think we started digital initiative

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maybe five or six years ago we've also

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as a company now I don't think geez

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unique through this you know live

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through the financial crisis where an

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old company we live in highly regulated

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industries I think what we found was our

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culture was too complicated to get the

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work done the way we needed to get our

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work done both in terms of how we were

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trying to digitize how we're trying to

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survive in terms of a more highly

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regulated world and just just think

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about our footprint even since I was CEO

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when has gone from 70% inside the United

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States to 70% outside the United States

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just the complexity of running a global

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operation so what we've trying to do

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inside the companies really just drive

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this what we call culture simplification

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right fewer layers of fewer processes

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fewer decision points we've adapted the

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lean tools in a what I would call

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Silicon Valley approach what we call

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fast works so we've embraced some of the

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some of the Silicon Valley tools in

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terms of putting everything on the clock

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bringing commercial intensity into the

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company and and the way I describe that

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is as most big companies we're willing

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to take all kinds of market risk so that

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we don't have to take in turnover right

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we've tried and say look let's let's

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let's actually be aggressive in the

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markets and let's count on our own

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execution to risk reduce inside the

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company and then broadly getting to the

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digitisation point just democratizing

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information inside the company just

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getting IT tools that were contemporary

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in a mobile setting and we call these

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things the culture of simplification so

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you know my notion is we're in a

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permanently complex world a permanent

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complex world in this historical

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organization chart with lots of

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processes that's kind of a thing of the

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past

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we basically unplugged anything that was

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annual so so the notion is in the

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digital age sitting down once a year to

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do anything is weird it's just bizarre

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so we basically you know whether it's

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doing business reviews or strategic

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planning we're on a much more continuous

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way we still give a lot of feedback we

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still do a lot of how you're performing

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but we make it much more contemporary

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and much more 360 so somebody can get

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interactions with their boss and a

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monthly basis or a quarterly basis and

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the data you get is being collected by

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your peers the people that work for you

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and a much more accurate and fluid way

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