How It's Made Pringles

How It's Made

5 Jun 201802:20

Summary

TLDRThis video details the process of making stackable potato chips. It begins with a mixture of potato flakes, water, and cornstarch, which is pressed and rolled into a sheet. Oval shapes are cut out, and the leftover dough is recycled. The chips are fried in oil while shaped into a concave form, making them easy to stack. After frying, the chips are seasoned and stacked into tubes for packaging. The entire process takes about 20 minutes, from mixing to ready-for-shipping, delivering the stackable chips we all love.

Takeaways

🍟 Stackable chips are made using a ratio of one-third water to two-thirds potato flakes with a little cornstarch mixed in.
⚙️ A conveyor delivers the mix to an auger, which disperses it using four tons of pressure.
🛠️ The mix is rolled into one long potato sheet, and a rotary cutter punches out oval shapes for the chips.
🔄 Scrap dough is recycled back into the chip-making process after the cut chips are removed.
🍳 The cut chips are fried for 11 seconds in hot oil, making them crispy.
💨 Blow dryers are used to remove excess oil from the chips after frying.
🌶️ The chips are coated with seasoning before moving onto another conveyor.
🤸 The chips do a backflip off one conveyor onto another, forming neat piles.
📏 The chips travel over scales to be portioned out for packaging, where automated spoons feed them into tubes.
🚚 The stackable chips are sealed in tubes and prepared for shipping, with the entire process taking about 20 minutes.

Q & A

What is the ratio of water to potato flakes used in making stackable chips?
-The ratio is one-third water to two-thirds potato flakes.
What is mixed in with the potato flakes and water to help with the texture?
-A little cornstarch is mixed in with the potato flakes and water.
How is the potato mix dispersed before it becomes chips?
-A conveyor delivers the mix to an auger, which disperses it using four tons of pressure.
How is the potato mix rolled into shape before cutting?
-The mix is rolled into one long potato sheet.
What shape is punched out of the rolled potato sheet?
-A rotary cutter punches out oval shapes.
What happens to the scrap dough after the chips are cut?
-The scrap dough is recycled back into the chip-making process.
How does the shape of the chips help with stacking?
-The chips are given a concave shape by rolling moulds as they travel through the fryer, which makes them easy to stack.
How long do the chips spend frying in hot oil?
-The chips spend 11 seconds frying in hot oil.
What is done to remove excess oil from the chips after frying?
-The chips travel under blowers to get rid of excess oil.
How are the chips seasoned and moved to the next stage?
-The chips get a coat of seasoning and then do a back flip off one conveyor onto another.
How are the chips portioned out for packaging?
-They travel over scales to be portioned out for packaging, and automated spoons feed the chips into the open ends of the tubes.
What is the final step in preparing the stackable chips for shipping?
-The final step is when spinning heads force on metal bottoms to the stack tubes, making them ready for shipping.

Outlines

00:00

🥔 Making Stackable Chips: The Ingredients

The process of making stackable chips begins with a mixture that consists of one-third water and two-thirds potato flakes, along with a bit of cornstarch. This mixture is delivered via a conveyor to an auger, where it is dispersed under four tons of pressure to form a dough. The dough is rolled into a long sheet, and a rotary cutter is used to punch out oval shapes. The leftover scrap dough is recycled back into the process.

🍟 Frying and Shaping the Chips

The uncooked chips are transported to a fryer, where they are given a concave shape by rolling molds as they travel through the fryer. This shape allows them to be easily stacked. The chips fry in hot oil for 11 seconds, which makes them crispy. After frying, they are passed under blowers to remove excess oil.

🧂 Seasoning and Packaging the Chips

Once fried, the chips are coated with seasoning before being transferred from one conveyor to another, falling into neat stacks. A worker inspects the chips as they move to a conveyor that shakes them up to loosen the stacks. The chips are portioned by weight and fed into open tubes by automated spoons, while guides tap the tops of the tubes to position the chips correctly.

📦 Final Steps: Sealing and Shipping

In the final stage, the tubes of chips are sealed with metal bottoms by spinning heads, after which they are ready for shipping. The entire process of making a tube of stackable chips takes about 20 minutes, though the narrator remarks it takes much less time to eat them.

Mindmap

Keywords

💡stackable chips

Stackable chips are a type of snack food designed to be easily stacked and stored. In the video, this concept is central as it highlights the unique shape of the chips, which is achieved during the manufacturing process. The concave shape allows for efficient stacking, which is emphasized as an important feature.

💡potato flakes

Potato flakes are dehydrated potatoes that are reconstituted to make the dough for the chips. In the video, these flakes are mixed with water and cornstarch to form the base for the chips, showing their crucial role in creating the chip's texture and structure.

💡cornstarch

Cornstarch is a fine powder used as a thickening agent. In the video, a small amount of cornstarch is added to the potato flake mixture to help bind the ingredients together, ensuring the chips maintain their shape during processing.

💡auger

An auger is a device used to move materials through a tube or chamber using a screw mechanism. In the chip-making process, the auger helps disperse the potato mixture uniformly, ensuring that the chips have a consistent texture and thickness.

💡rotary cutter

A rotary cutter is a tool that cuts materials into specific shapes using a rotating blade. In the video, this device is used to punch out the oval shapes of the chips from the rolled potato sheet, creating the recognizable shape of the stackable chips.

💡scrap dough

Scrap dough refers to the leftover dough after the desired shapes have been cut out. In the video, the scrap dough is recycled back into the chip-making process, showing the efficiency and sustainability of the manufacturing system.

💡fryer

A fryer is a machine used to cook food in hot oil. The video describes how the chips are fried for 11 seconds, making them crispy. Frying is a key step in the production process as it gives the chips their final texture and flavor.

💡concave shape

The concave shape refers to the inward curve of the chips, making them easy to stack. In the video, rolling molds shape the chips during frying to achieve this concavity, which is essential for the product's design and packaging.

💡seasoning

Seasoning refers to the flavor coating applied to the chips. In the video, the chips are coated with seasoning after frying, which enhances their taste. This step personalizes the chips with different flavors, making them more appealing to consumers.

💡automated spoons

Automated spoons are mechanical devices used to portion out and feed the chips into packaging tubes. In the video, these spoons ensure that the chips are neatly stacked and correctly positioned inside the tubes, highlighting the precision of the packaging process.

Highlights

A one-third water to two-thirds potato flakes ratio is used to make the chips.

Cornstarch is mixed into the potato flakes for consistency.

A conveyor delivers the mix to an auger that applies four tons of pressure.

The mix is rolled into one long potato sheet.

A rotary cutter punches out oval shapes from the potato sheet.

A device removes the scrap dough, which is recycled into the chip-making process.

The uncooked chips are transported to a fryer.

Rolling molds give the chips a concave shape during frying.

The concave shape makes the chips easy to stack.

The chips spend 11 seconds frying in hot oil, making them crispy.

Blowers remove excess oil from the fried chips.

The chips are seasoned before they flip from one conveyor to another.

The chips are neatly stacked in piles as they move along the conveyor.

A worker inspects the rows of chips before they are shaken to loosen the stacks.

Automated spoons portion the chips into open tubes for packaging.

Spinning heads force metal bottoms onto the tubes, completing the packaging process.

It takes about 20 minutes to make a tube of stackable chips.