Food Safety - Creating a HACCP Plan

MadgeTech, Inc.
24 Aug 201804:38

Summary

TLDRThe video script addresses the persistence of foodborne illnesses, affecting 600 million people annually, despite technological and medical advancements. It highlights how globalization and increased travel have facilitated the spread of pathogens like E. coli. The script emphasizes the importance of HACCP (Hazard Analysis and Critical Control Points) plans in food processing to ensure safety. It outlines steps for creating a HACCP plan, including hazard analysis, identifying critical control points, and using data loggers for monitoring. The video also discusses the role of corrective actions and record-keeping in maintaining food safety, and introduces Match Tech's real-time data logging devices for efficient monitoring and alert systems.

Takeaways

  • 🌐 Globalization and technological advancements have inadvertently facilitated the spread of foodborne pathogens.
  • πŸ“ˆ The prevalence of E. coli has increased significantly over the last 35 years, aligning with the rise of long-term, large-scale shipping.
  • πŸ”¬ E. coli strains have evolved to be more harmful, causing severe kidney damage and showing resistance to antibiotics.
  • πŸ› οΈ HACCP (Hazard Analysis and Critical Control Points) is a systematic approach to ensuring food safety by identifying and controlling hazards.
  • πŸ” A hazard analysis is the first step in creating a HACCP plan, which involves identifying potential biological, chemical, and physical hazards in the food processing environment.
  • πŸ“‹ Critical control points are identified next, which are steps in the food process where control can prevent, eliminate, or reduce hazards to acceptable levels.
  • πŸ“Š Data loggers are essential tools in HACCP plans, recording temperature and humidity throughout food shipping and processing to maintain safe conditions.
  • πŸ“ A data monitoring protocol is part of the HACCP plan, defining acceptable temperature and humidity ranges and the frequency of data collection.
  • πŸ”” Corrective actions protocols are outlined in the HACCP plan to address any deviations from the set safety parameters.
  • πŸ“‘ Comprehensive record-keeping is crucial for HACCP plans, documenting all aspects of food safety and data monitoring for traceability and regulatory compliance.
  • πŸ“± Match Tech offers real-time data logging devices that can wirelessly transmit temperature and humidity data, simplifying the monitoring process with automated alerts and analysis.

Q & A

  • How many people suffer from foodborne illnesses annually?

    -Approximately 600 million people suffer from foodborne illnesses each year.

  • What is the fatality rate associated with foodborne illnesses?

    -For 3,000 of those affected by foodborne illnesses, it is fatal.

  • How has technology and globalization contributed to the prevalence of foodborne illnesses?

    -Technology and globalization have made travel and trade easier, inadvertently extending the reach of foodborne pathogens, such as E. coli, which has amplified over the last 35 years.

  • How has the E. coli strain evolved over time?

    -The E. coli strain has evolved to be more damaging to victims' kidneys and has developed resistance to antibiotics.

  • What is a HACCP plan and why is it important?

    -A HACCP (Hazard Analysis and Critical Control Points) plan is a systematic approach to food safety that identifies, monitors, and controls hazards to ensure food safety and maintain consumer and company credibility.

  • What is the first step in creating a HACCP plan?

    -The first step in creating a HACCP plan is to conduct a hazard analysis to determine any potential hazards that may exist in the operating environment.

  • What are critical control points in the context of a HACCP plan?

    -Critical control points are steps or procedures in a food process where control can be applied to prevent, eliminate, or reduce hazards to acceptable levels.

  • Why are data loggers important in a HACCP plan?

    -Data loggers are important in a HACCP plan because they record temperature and humidity throughout all steps of shipping and processing, helping to maintain safe conditions and monitor the environment.

  • What should a data monitoring protocol include as part of a HACCP plan?

    -A data monitoring protocol should define the acceptable range of temperature and humidity levels, how long it is acceptable to remain at certain levels, and the rate at which data loggers will collect readings.

  • How does record-keeping play a role in a HACCP plan?

    -Record-keeping is vital in a HACCP plan as it involves documenting and updating all food safety and data monitoring plans, including hazard analysis, critical control points, monitoring procedures, and corrective actions.

  • What does Match Check offer to assist with data logging in a HACCP plan?

    -Match Check offers a line of real-time data logging devices that can wirelessly transmit temperature and humidity data to their free software for easy record-keeping and analysis, with options for remote management and alerts.

Outlines

00:00

🍽️ Foodborne Illness and Its Global Impact

The paragraph discusses the prevalence of foodborne illness, affecting 600 million people annually, with 3,000 fatalities. Despite advancements in technology and medicine, foodborne illnesses have thrived due to globalization and increased travel. The script highlights E. coli as an example, noting its amplification over the last 35 years, coinciding with the rise of large-scale shipping. The strain has become more damaging, affecting victims' kidneys and showing antibiotic resistance. The paragraph emphasizes the importance of food processors and plants in preventing outbreaks and protecting consumers through Hazard Analysis and Critical Control Point (HACCP) plans.

Mindmap

Keywords

πŸ’‘Foodborne illness

Foodborne illness refers to any sickness caused by the consumption of contaminated food or drink. In the context of the video, it is highlighted as a prevalent issue affecting 600 million people annually, with 3,000 fatalities, despite advancements in technology and medicine. The video underscores the irony that these same advancements have facilitated the spread of foodborne pathogens, making food safety a critical concern.

πŸ’‘E. coli

E. coli, or Escherichia coli, is a type of bacteria commonly found in the intestines of humans and animals. While most strains are harmless, some can cause severe foodborne illness. The video mentions E. coli's amplification over the last 35 years, mirroring the rise in long-term large-scale shipping, and its evolution into a more damaging strain resistant to antibiotics, illustrating the challenges in food safety.

πŸ’‘Globalization

Globalization is the process by which the world's markets, cultures, and communications become increasingly interconnected. The video discusses how globalization has made it easier for foodborne pathogens to spread, as people travel and trade more extensively, thus expanding the reach of these illnesses.

πŸ’‘HAACP

HAACP stands for Hazard Analysis and Critical Control Point, a systematic preventive approach to food safety that identifies, evaluates, and controls hazards. The video emphasizes the importance of HACCP plans in protecting consumers and preventing foodborne illness outbreaks by monitoring biological, chemical, and physical hazards throughout the food processing stages.

πŸ’‘Critical Control Points (CCPs)

Critical Control Points are specific steps at which control can be applied to prevent, eliminate, or reduce a food safety hazard to an acceptable level. The video explains that identifying CCPs is a crucial step in creating a HACCP plan, as they are the points in the food process where control measures are most effective.

πŸ’‘Data loggers

Data loggers are devices that record temperature, humidity, and other environmental conditions over time. They play a vital role in the HACCP plan by monitoring these parameters throughout the food processing and shipping stages. The video mentions the use of data loggers to ensure that food safety conditions are maintained, highlighting their importance in modern food safety practices.

πŸ’‘Record-keeping

Record-keeping is the systematic documentation of all activities, processes, and data related to food safety. In the video, it is presented as an essential element of a HACCP plan, ensuring that all food safety and data monitoring activities are properly documented and updated, which is crucial for traceability and accountability in case of food safety incidents.

πŸ’‘Corrective actions

Corrective actions are steps taken to address deviations from established food safety standards. The video discusses the need for a corrective actions protocol within a HACCP plan, outlining the actions to be taken if thresholds are exceeded or food safety is compromised, thus ensuring immediate response to potential hazards.

πŸ’‘Match Tech

Match Tech is mentioned in the video as a provider of real-time data logging devices that facilitate the monitoring process in food safety management. Their software can automatically translate data into graphs and organize data tables, offering a comprehensive solution for managing and analyzing food safety data.

πŸ’‘Temperature and humidity monitoring

Monitoring temperature and humidity is crucial in food safety as it helps maintain the conditions necessary to prevent the growth of harmful bacteria. The video explains that data loggers can record these parameters, and a HACCP plan should include a data monitoring protocol defining acceptable temperature and humidity levels.

πŸ’‘Food safety

Food safety encompasses the practices and procedures to ensure that food is safe for consumption, preventing foodborne illness. The video's main theme revolves around food safety, discussing the role of technology, HACCP plans, and data monitoring in protecting consumers from foodborne pathogens.

Highlights

600 million people suffer from food poisoning each year, with 3,000 fatalities.

Despite technological and medical advances, foodborne illnesses are still prevalent.

Globalization and technology have facilitated the spread of foodborne pathogens.

E. coli has amplified and become more resistant to antibiotics over the last 35 years.

HACCP (Hazard Analysis and Critical Control Points) is a systematic approach to food safety.

HACCP plans are essential for consumer safety and company credibility.

A HACCP plan involves conducting a hazard analysis to identify potential hazards.

Critical control points are identified to apply control measures in the food process.

Data loggers are crucial for recording temperature and humidity in food processing and shipping.

A data monitoring protocol should define acceptable temperature and humidity levels.

Data loggers should be placed at all critical control points and food processing areas.

A corrective actions protocol outlines responses to safety threshold exceedances.

Record-keeping is vital for documenting food safety plans and data monitoring.

Match Check offers real-time data logging devices for easy monitoring.

Match Tech's software can translate data into graphs and organize data tables for analysis.

User-defined thresholds can trigger alerts for out-of-range readings.

Match Tech's cloud account allows remote management of loggers from any internet-enabled device.

Match Tech provides options for monitoring extreme temperatures during food processing.

Transcripts

play00:00

600 million people suffer from food

play00:02

poisoning each year for 3,000 of those

play00:05

people it's fatal

play00:07

why is foodborne illness still so

play00:09

prevalent today in spite of incredible

play00:11

advances in technology and medicine

play00:13

the ironic fact is it's that same

play00:16

advancement that has enabled foodborne

play00:18

illnesses to thrive over the last 50

play00:21

years technology and globalization have

play00:23

made it easier for people to travel

play00:25

trade in explore new culture

play00:27

unfortunately we've also extended that

play00:30

offer to foodborne pathogens for example

play00:33

P coli has amplified over the last 35

play00:36

years which closely mirrors the time

play00:38

frame during which long-term large-scale

play00:40

shipping has become mainstream all of

play00:43

these advancements have also

play00:44

strengthened foodborne pathogens when

play00:46

ecoli was first identified it produced

play00:49

only the common food poisoning symptoms

play00:51

but now the strain is far more damaging

play00:54

to the victims kidneys and even

play00:56

resistant to antibiotics for food

play00:59

processors Hassett plants are the best

play01:02

way to protect consumers and prevent

play01:03

outbreaks of foodborne illness hasip is

play01:06

an approach to maximizing food safety

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through identifying biological chemical

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and physical hazards that could render

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food unsafe as well as monitoring food

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products through all stages of

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processing to ensure safe conditions are

play01:19

maintained hasit plans are vital to

play01:22

consumer safety and company credibility

play01:25

to create a hasit plan you must first

play01:27

conduct a hazard analysis by determining

play01:30

any potential hazards that may exist in

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the operating environment a few examples

play01:34

of potential hazards might include raw

play01:37

and cooked foods stored in close

play01:38

proximity limited hand-washing stations

play01:41

or an unsanitary storage environment

play01:45

next identify critical control points a

play01:48

critical control point is a point step

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or procedure in a food process at which

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control can be applied to create a list

play01:56

of these critical control points now

play01:59

it's time to employ the most critical

play02:00

asset to a hasit plan data loggers data

play02:05

loggers can record the temperature and

play02:06

humidity through all steps of shipping

play02:08

and processing as part of the hasit plan

play02:11

a data monitoring protocol should be

play02:13

created outlining all aspects of data

play02:16

collection this document should define

play02:18

the acceptable range of temperature and

play02:20

humidity levels as well as how long it

play02:23

is acceptable to remain at certain

play02:24

levels another aspect to note is the

play02:27

rate at which the data logger will

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collect the readings then determine the

play02:31

areas in which data loggers should be

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placed loggers should be placed at all

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critical control points cooler and

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storage facilities and in all other

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areas food or beverages are processed

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note how many data loggers of each type

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you require to monitor each designated

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food processing zone another document to

play02:50

add to your has a plan is a corrective

play02:52

actions protocol in this you should

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outline the actions that will be taken

play02:56

if thresholds of desired readings are

play02:58

exceeded or safety of the food is

play03:00

otherwise compromised record-keeping is

play03:03

a vital element of a hasit plan all

play03:06

plans regarding food safety and data

play03:07

monitoring should be properly documented

play03:09

and updated when changes are made

play03:11

passive compliant record-keeping will

play03:14

include the following documents a

play03:15

written asset plan the hazard analysis

play03:19

the identified critical control points

play03:21

the parameter thresholds monitoring and

play03:25

verification procedures record-keeping

play03:27

procedures flowcharts and the corrective

play03:31

actions protocol match check offers a

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complete line of real-time data logging

play03:35

devices to make the monitoring process

play03:37

as easy and as automated as possible

play03:40

temperature and humidity data can be

play03:42

wirelessly transmitted to match Tech's

play03:44

free software the software can

play03:47

automatically translate data into graphs

play03:48

and organize data tables for easy

play03:51

record-keeping and analysis

play03:53

user defined thresholds can be set to

play03:55

automatically alert you in the event of

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an out of range reading alerts can even

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be sent to your mobile device granting

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peace of mind when you're away from the

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facility minimum maximum and average

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statistics can be displayed for each

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channel for a quick overview of each

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monitoring environment with a free match

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tech cloud account you can remotely

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manage loggers from anywhere in the

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world with any internet-enabled device

play04:18

match tech also offers options for

play04:20

extreme high and low temperatures to

play04:23

monitor products during any stage of

play04:25

processing

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[Music]

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Related Tags
Food SafetyHACCP PlansData LoggingE. ColiGlobalizationHealth RisksTechnologyFood ProcessingPathogen ControlPublic Health