Airbus uses Microsoft HoloLens 2 to improve production of aircraft

mzo

17 Jul 202102:01

Summary

TLDRThe script highlights the transformative impact of the Holland 2 mixed reality device in the industrial design and manufacturing process. It accelerates validation phases by 80%, enabling workers to perform complex tasks hands-free with all necessary information at their fingertips. The adoption of digital work orders and tablets in 2016 further streamlined production, reducing lead times and improving efficiency. The script also emphasizes the integration of digitalization in inspection activities, enhancing real-time expert consultation and problem-solving. The transition from paper to digital orders and the use of Hololens for cable installation in aircraft conversions are showcased as significant advancements, with plans to expand the system to 50% of work orders, primarily for electrical and hydraulic installations.

Takeaways

🛠️ The Holland 2 is advantageous during the design process, particularly in the validation phase, to ensure the design is suitable for industrialization.
🚀 It accelerates the manufacturing process by 80%, enabling workers to perform complex tasks with ease.
🕶️ Workers using Holland 2 can handle heavy parts hands-free while accessing necessary information through mixed reality glasses.
🔍 Mixed reality is believed to improve industrial tasks by up to 30%, enhancing efficiency and accessibility.
📋 In 2016, the company transitioned to digital work orders on tablets, moving towards a paperless and more controlled production management system.
⏱️ Digitalization has reduced lead times and improved efficiency in production processes.
🔎 Inspection activities have become more time and cost-effective, with the ability to compare real aircraft with digital models on-site.
👨‍💼 Expert consultation is streamlined, allowing for immediate issue resolution and solution provision during inspections.
📱 The introduction of digital orders on tablets represented a significant shift in the company's operational workflow.
🔌 The use of reality glasses like Hololens for tasks such as cable installation in aircraft conversion has increased work order production to 80 or 90.
📈 There are plans to implement the Hololens system for 50% of work orders, focusing on electrical and hydraulic installations.

Q & A

What is the primary advantage of using Holland 2 in the design process?
-The primary advantage of Holland 2 in the design process is its ability to accelerate the validation phase, ensuring that the design is suitable for industrialization.
How does Holland 2 impact the manufacturing side of the process?
-Holland 2 enables workers to perform complex tasks more efficiently by providing hands-free access to complex information, which can handle heavy parts and access information right in front of their eyes.
What improvements does mixed reality technology, like Holland 2, bring to industrial tasks?
-Mixed reality technology can bring improvements of up to 30 percent to some industrial tasks by enhancing efficiency and reducing the need for intense documentation reading.
What changes were made to the plant in 2016 regarding work orders and production management?
-In 2016, all people were removed from the plant, and digital work orders with tablets were implemented to control and manage all production, moving towards a paperless and more efficient system.
How has digitalization affected the inspection activities in the plant?
-Digitalization has reduced time and cost for inspection activities, allowing for real-time comparison of the aircraft with digital models and immediate expert consultation on any issues found.
What was the initial step towards digitalization in the plant's operations?
-The initial step towards digitalization was the introduction of digital orders on tablets, which was a significant change from the traditional paper-based system.
When did the plant start using reality glasses like Hololens for specific tasks?
-The plant started using reality glasses like Hololens for tasks such as the installation of cables in the conversion of an RDD in February.
How many work orders are currently being produced with the help of Hololens?
-With the help of Hololens, the plant is now producing at a level of 80 or 90 work orders.
What is the plan for the implementation of the Hololens system in the near future?
-The plan is to implement the Hololens system for 50 percent of the work orders by the end of the year, focusing mainly on electrical and hydraulic installations.
What benefits does the use of Hololens offer in terms of work order production?
-The use of Hololens offers benefits such as increased efficiency, reduced need for intense documentation reading, and the ability to handle heavy parts while having all necessary information readily available.

Outlines

00:00

🚀 Industrial Design Validation and Mixed Reality

The Holland 2 is highlighted for its significant role in the validation phase of the industrial design process, enabling designers to quickly assess the suitability of their designs for industrialization. This technology accelerates the manufacturing process by 80%. Workers are empowered to perform complex tasks hands-free, accessing necessary information directly in their field of vision, which is expected to improve industrial tasks by up to 30%. The introduction of digital work orders through tablets in 2016 has led to a paperless production environment, enhancing control and management of the production process, reducing lead times, and improving efficiency. Digitalization has also streamlined inspection activities, allowing for real-time comparison of aircraft with digital models and expert consultation on issues.

Mindmap

Keywords

💡Hololens 2

Hololens 2 is a mixed reality headset developed by Microsoft, which allows users to interact with digital content in a three-dimensional space. In the context of the video, it is used to enhance the industrial design process and manufacturing by providing hands-free access to complex information, which is crucial for validating designs and performing tasks that require intense documentation reading. The script mentions that Hololens 2 can accelerate the validation phase of the design process and enable workers to handle heavy parts while having all the necessary information right in front of their eyes.

💡Validation phase

The validation phase in the design process refers to the stage where the designer assesses whether the design meets the requirements for industrialization. It is a critical step to ensure that the design is practical and can be efficiently manufactured. The script highlights that Hololens 2 plays a significant role in this phase by providing a platform for rapid validation of the design's fit for industrialization.

💡Industrialization

Industrialization is the process of transforming a design into a product that can be mass-produced. It involves various stages, including design validation, tooling, and manufacturing. The video script emphasizes the importance of Hololens 2 in facilitating this process by enabling designers to quickly determine if their designs are suitable for industrial production.

💡Manufacturing

Manufacturing is the process of producing goods on a large scale using machinery. In the script, it is mentioned that Hololens 2 accelerates this process by 80%, suggesting that the technology significantly boosts efficiency in the production line. The headset allows workers to perform complex tasks more easily, such as handling heavy parts, while having all relevant information readily accessible.

💡Mixed reality

Mixed reality is a technology that blends the physical and digital worlds by producing new visual environments through the use of holograms and other sensory inputs. The video discusses how mixed reality, specifically through the use of Hololens 2, can bring improvements of up to 30% in some industrial tasks by providing a more interactive and immersive way to work with information and objects.

💡Digital work orders

Digital work orders are electronic instructions or tasks assigned to workers, replacing traditional paper-based systems. The script explains that in 2016, the company transitioned to digital work orders using tablets, which not only made the process paperless but also allowed for better control and management of production. This change helped to reduce lead times and improve efficiency.

💡Lead times

Lead times refer to the duration between the initiation of a process and its completion. In the context of the video, reducing lead times means shortening the time it takes to complete production tasks. The introduction of digital work orders and the use of Hololens 2 are both mentioned as methods to achieve this reduction in lead times.

💡Efficiency

Efficiency in this video refers to the effectiveness and productivity of the manufacturing process. The script discusses how digitalization and the use of technologies like Hololens 2 have improved efficiency by reducing time and cost in inspection activities and by enabling faster and more accurate work order management.

💡Inspection activities

Inspection activities involve the examination and evaluation of products or processes to ensure they meet quality standards. The script mentions that digitalization has reduced time and cost for these activities, allowing for real-time comparison of the actual aircraft with digital models, which facilitates quicker identification and resolution of issues.

💡Expert

An expert, in the context of the video, is someone with specialized knowledge or skills in a particular area. The script describes a scenario where issues identified during inspection activities are communicated to an expert, who then provides a solution in real-time, highlighting the importance of expert knowledge in the problem-solving process.

💡Cables installation

Cables installation is the process of setting up electrical wiring in a system or structure. The video script mentions that Hololens 2 was used for the installation of cables in the conversion of an RDD (presumably an aircraft or similar vehicle), indicating that the technology aids in complex wiring tasks by providing workers with the necessary information in a hands-free manner.

💡Work orders

Work orders are formal requests or instructions for work to be done, often detailing the tasks, materials, and other specifics. The script indicates that the company initially produced at a level of 80 or 90 work orders with Hololens and plans to implement the system for 50% of their work orders, mainly for electrical and hydraulic installations, showcasing the technology's impact on increasing productivity.

Highlights

Holland 2's primary advantage lies in the validation phase of the design process, assisting designers in assessing the industrialization fit of their designs.

Holland 2 accelerates the manufacturing process by 80%, enabling workers to perform complex tasks efficiently.

Workers can handle heavy parts hands-free with Holland 2, accessing necessary information through mixed reality.

Mixed reality with Holland 2 is projected to improve industrial tasks by up to 30%.

In 2016, the plant transitioned to digital work orders on tablets, moving towards a paperless and more controlled production management system.

Digital work orders have reduced lead times and improved efficiency in production.

Digitalization has decreased the time and cost associated with inspection activities.

Real-time comparison of aircraft with digital models on-site allows for immediate expert consultation and resolution of issues.

The introduction of digital orders on tablets marked a significant shift in the way work was conducted.

Hololens is being used for the installation of cables in the conversion of an RDD, streamlining the process.

Hololens has increased work order production to 80 or 90, a significant increase from previous levels.

Plans are in place to implement the Hololens system for 50% of work orders, focusing on electrical and hydraulic installations.

The adoption of digital and mixed reality technologies has transformed traditional manufacturing and inspection processes.

The integration of technology has led to a more efficient and error-free production workflow.

Hololens is expected to further enhance productivity and accuracy in complex industrial tasks.

The use of tablets and Hololens represents a significant technological advancement in the manufacturing industry.

The transition to digital and mixed reality solutions has resulted in a more agile and responsive manufacturing environment.