How to Use the Si2 Series Acoustic Imagers for Pressurized Leak and Mechanical Fault Detection

Teledyne FLIR

1 May 202408:52

Summary

TLDRThe video script introduces the SI 2 acoustic imaging device, highlighting its ability to swiftly detect pressurized gas leaks and mechanical faults with 10x the speed of traditional methods. The device's intuitive interface, lightweight design, and automated settings ensure ease of use with minimal training. Its improved sensitivity allows for the identification of smaller leaks and various gases, while AI-driven features like auto filter and distance estimation enhance accuracy. The camera's multi-source mode and mechanical issue detection capabilities further optimize performance, making it a valuable tool for maintenance and safety in industrial settings.

Takeaways

🔍 Acoustic Imaging is a method that can detect pressurized leaks and mechanical faults without halting operations, which is faster than traditional methods.
🛠️ The SI 2 device has an intuitive user interface and a lightweight structure, making it easy to use with minimal training required.
🔋 The device should be fully charged before the first use, indicated by a green LED on the charger.
👀 The SI 2 boasts improved sensitivity, capable of detecting gas leaks 2 to 5 times smaller than its predecessors, setting a new industry standard.
🌐 The device features AI-enforced automated functionalities, including an auto filter that selects the most suitable filter for accurate leak detection and eliminates industrial disturbances.
📏 The SI 2 can automatically estimate distances up to 5 meters and provide real-time cost and leak size estimates based on sound attenuation over distance.
💨 It can detect a variety of pressurized gases and vacuum leaks, including CO2, ammonia, hydrogen, methane, natural gas, helium, and Argon.
🔧 The mechanical mode of the SI 2 provides metrics to identify potential issues with bearings, such as high sound level, Crest Factor, and ketosis.
📷 The device includes features like a 12 map color visual, digital zoom, and LED lights for capturing visual details in low light areas.
🔊 The multi-source mode allows for scanning large areas quickly to find potential leaks, while the single-source mode offers detailed inspections.
📝 The accompanying software provides a complete solution for reporting results, generating reports compatible with international standards like ISO 5011.

Q & A

What issues can undetected air and gas leaks cause in an industrial setting?
-Undetected air and gas leaks can lead to significant financial losses, decreased operational efficiency, unplanned downtime, and potential safety hazards.
How is acoustic imaging beneficial for detecting pressurized leaks and mechanical faults?
-Acoustic imaging allows for safe and easy detection of pressurized leaks and mechanical faults, delivering results 10 times faster than traditional methods.
What are the advantages of the SI 2's user interface and structure?
-The SI 2 has an intuitive user interface and a lightweight structure, making it safe and easy to use. Its automated settings require minimal training for swift and cost-efficient deployment.
How should the battery be prepared before the first use of the SI 2 device?
-The battery should be charged fully before its first use by plugging it into the charger until the LED on the charger turns green.
What is the improved feature of the SI 2 compared to its predecessors?
-The SI 2 has improved sensitivity, allowing it to detect gas leaks that are 2 to 5 times smaller than its predecessors, setting a new industry standard for precision.
How does the SI 2 calculate the leak rate or size and the yearly cost estimate?
-The leak rate or size is calculated based on the sound coming from the leak and its distance. The yearly cost is calculated based on user input regarding the cost of electricity in their region and the utilization time of the system or equipment.
What is the purpose of the auto filter functionality in the SI 2?
-The auto filter functionality automatically selects the most suitable filter to obtain the most accurate leak detection results and eliminates known industrial disturbances by actively sensing the environment.
How far can the SI 2 estimate distances for leak detection?
-The SI 2 can estimate distances automatically up to 5 meters, producing accurate real-time cost and leak size estimates by taking into account the attenuation of sound over distance.
What types of pressurized gas leaks can the SI 2 detect?
-The SI 2 can detect pressurized industrial gases such as CO2, ammonia, hydrogen, methane, natural gas, helium, and argon.
What additional functionality does the SI 2 provide for mechanical fault detection?
-For mechanical fault detection, the SI 2 provides metrics like SPL Crest factor and ketosis, which can help identify potential issues with bearings running at different speeds.
What are the features of the SI 2 that support visual inspection in low light areas?
-The SI 2 features a 12 map color visual, eight times digital zoom, and LED lights to ensure visual details are captured even over long distances and in low light areas.
How does the SI 2 help in identifying actual sound sources from reflections?
-By slowly moving the camera, reflections of actual sound sources can be distinguished from the real source. If the sound source moves with the camera, it is a reflection; if it stays in place, it is the actual sound source.
What is the purpose of the acoustic viewer and how does it work?
-The acoustic viewer is a cloud-based platform that enables users to store and retrieve information from captured snapshots from anywhere, anytime. It also allows for offline software use for those who prefer it.
What is included in the SI 2 package and what is the warranty period?
-The SI 2 package includes the acoustic camera, one used license, ftss 2 plugin, two batteries, a battery charger, a camera neck strap, a hard case, printed documentation, a USB memory stick, and a 2-year warranty.

Outlines

00:00

🔍 Advanced Acoustic Imaging for Leak and Fault Detection

The script introduces an acoustic imaging device that rapidly detects pressurized leaks and mechanical faults, which can cause financial losses, operational inefficiencies, and safety hazards. The device, referred to as the SI 2, features an intuitive interface and lightweight design, requiring minimal training for use. It can operate without halting business activities, thus reducing downtime costs. The script details the initial setup, including charging the battery and ensuring the device is in the correct mode for optimal results. The SI 2 boasts improved sensitivity, detecting smaller gas leaks and a variety of pressurized gases across different applications. It also provides real-time data on decibel levels, leak size, and cost estimates, utilizing built-in AI to enhance the user experience with automated functionalities like the auto filter and distance estimation.

05:00

🛠️ Mechanical Issue Detection and Advanced Usage Features

This paragraph delves into the device's capabilities for detecting mechanical issues in conveyor systems, providing metrics such as SPL Crest factor and ketosis to identify potential bearing problems. The script explains how to use the device in different modes for detecting gas leaks and mechanical faults, emphasizing the importance of selecting the correct leak type and understanding the indicators of issues with bearings. The SI 2 also includes visual aids like a 12-map color visual, digital zoom, and LED lights for capturing details in various lighting conditions. The script further discusses the device's multi-source mode for scanning large areas and detecting multiple leaks, as well as its snapshot feature for detailed analysis. It also covers how to avoid misinterpreting reflections as actual sound sources and provides guidance on setting up the device, including Wi-Fi connection and registration with the CL cloud service for storing and retrieving snapshot data. The script concludes with information about the camera's accompanying software for report generation and the contents of the si2 package, including a warranty.

Mindmap

Keywords

💡Acoustic Imaging

Acoustic imaging is a technique that uses sound waves to detect and visualize objects or leaks. In the context of this video, it refers to a method for identifying pressurized leaks and mechanical faults without physical contact. The script mentions that acoustic imaging delivers results 10 times faster than traditional methods, emphasizing its efficiency in detecting issues that could lead to financial losses and operational inefficiencies.

💡SI 2

The SI 2 appears to be a specific model of an acoustic imaging device featured in the video. It is highlighted for its intuitive user interface and lightweight structure, making it safe and easy to use. The script describes the SI 2 as having improved sensitivity, allowing it to detect smaller gas leaks and offering a new industry standard in precision. This device is central to the video's theme of efficient and safe leak detection.

💡Operational Efficiency

Operational efficiency refers to the effectiveness with which an organization performs its operations. The video script discusses how undetected leaks and mechanical faults can decrease operational efficiency. The SI 2 device is presented as a solution to this problem, as its use can lead to swift detection of issues, thereby maintaining or improving operational efficiency.

💡Unplanned Downtime

Unplanned downtime refers to the unexpected period during which a system, machine, or process is not operational. In the script, it is mentioned as one of the severe issues that can arise from undetected problems like leaks and mechanical faults. The SI 2 device is portrayed as a tool to minimize such downtime by enabling quick detection and resolution of issues.

💡Safety Hazards

Safety hazards are potential sources of danger or risk to individuals or the environment. The video script warns that undetected issues can lead to safety hazards, emphasizing the importance of early detection. The SI 2 device is positioned as a means to mitigate such risks by identifying problems before they escalate into hazards.

💡Leak Detection

Leak detection is the process of identifying and locating leaks in systems, often involving specialized equipment. The script discusses the SI 2's capabilities in detecting gas leaks that are significantly smaller than what its predecessors could detect, showcasing its advanced leak detection features.

💡Mechanical Faults

Mechanical faults refer to issues within machinery or mechanical systems that can cause them to malfunction or fail. The video script mentions that the SI 2 can detect unusual sounds emitted by deteriorating mechanical components, providing a non-contact means of locating faults and optimizing performance.

💡AI-Enforced Automated Functionalities

AI-enforced automated functionalities refer to features within a device that are powered by artificial intelligence to perform tasks automatically. The script describes how the SI 2 uses AI to deliver a seamless user experience, including the auto filter functionality that selects the most suitable filter for accurate leak detection and the camera's ability to estimate distances automatically.

💡Multi-Source Mode

Multi-source mode is a feature of the SI 2 that allows it to scan a large area quickly and find several potential leaks. The script explains that this mode enables the detection of more sound sources than ever before, including critical issues that might otherwise remain hidden, showcasing the device's advanced capabilities in area scanning.

💡Snapshot

In the context of the video, a snapshot refers to a captured image or data point from the acoustic imaging process. The script mentions taking a snapshot and naming it for the most accurate analysis results, indicating that snapshots are used for detailed examination and reporting of detected issues.

💡Acoustic Viewer

The Acoustic Viewer is a cloud-based platform mentioned in the script, which allows users to store and retrieve information from captured snapshots. It is part of the software accompanying the camera and is used for compiling information from multiple snapshots and generating reports, highlighting its role in post-detection analysis and reporting.

Highlights

Acoustic Imaging can detect pressurized leaks and mechanical faults, leading to financial losses and safety hazards.

Acoustic Imaging delivers results 10 times faster than traditional methods.

The SI 2 device has an intuitive user interface and lightweight structure, making it easy to use.

Automated settings on the SI 2 require minimal training for operation.

Inspections with SI 2 can be carried out without halting operations, reducing downtime.

The SI 2's improved sensitivity can detect smaller gas leaks than its predecessors.

The device can detect a variety of pressurized gases in different applications.

SI 2 displays decibel level, leak size, and cost estimate on the screen.

The autof filter functionality on SI 2 selects the most suitable filter for accurate leak detection.

SI 2 can estimate distances up to 5 meters for accurate real-time cost and leak size estimates.

The device can detect pressurized industrial gases such as CO2, ammonia, hydrogen, and methane.

SI 2 also detects unusual sounds emitted by deteriorating mechanical components.

The mechanical mode on SI 2 provides metrics for identifying potential bearing issues.

SI 2 features a 12 map color visual, digital zoom, and LED lights for capturing details in low light.

Multi-source mode allows for scanning large areas quickly and finding potential leaks.

The camera can extend the detection range by up to four times compared to previous models.

The acoustic viewer is a cloud-based platform for storing and retrieving snapshot information.

The accompanying software provides a solution for reporting results with international standards compatibility.

The SI 2 package includes a 2-year warranty and various accessories for comprehensive use.