Ointment / Cream Manufacturing Plant

Summary

The Semic Contra Ointment Plant is designed for the pharmaceutical and cosmetic industries, offering a versatile system for producing ointments, creams, lotions, gels, and toothpaste. The plant features multiple vessels for water and wax phases, along with a main manufacturing vessel for mixing. The process involves heating, mixing, and homogenizing both phases, followed by cooling and storage. Key equipment includes propeller motors, inline valves, and a high-speed homogenizer for thorough mixing. The system ensures efficient batch preparation with an emphasis on clean-up for the next production cycle.

Takeaways

• 🏭 The Semi Contra Ointment Plant is designed for manufacturing pharmaceutical and cosmetic products like ointments, creams, lotions, gels, and toothpaste.
• ⚙️ The plant has a production capacity ranging from 5 kg to 1,500 kg, making it suitable for both small and large-scale operations.
• 🧴 The system mainly consists of a water phase vessel, wax phase vessel, main manufacturing vessel, storage vessel, anti-slip platform, staircase, and an operating panel with touchscreen HMI.
• 💧 The water phase vessel is used to fill and heat purified water using steam, with mixing controlled by an adjustable propeller motor.
• 🛢️ The wax phase vessel handles oils, which are heated and mixed using steam and a propeller motor with adjustable RPM.
• 🔁 The water and oil mixtures from their respective vessels are transferred to the main manufacturing vessel through inline valves for further processing.
• 🌀 The high-speed homogenizer ensures proper and uniform mixing of all ingredients in the main manufacturing vessel.
• 🚰 The product undergoes a recirculation process through inline valves using a low pump to achieve desired consistency.
• ❄️ Cooling water is supplied to the jacket to lower the temperature and finalize the product before transfer.
• 📦 Once production is complete, the product is transferred to the storage vessel, and all equipment is cleaned with spray balls to prepare for the next batch.

Q & A

What is the capacity range of the Semic Contra ointment plant?

The capacity range of the Semic Contra ointment plant is from 5 kg to 1,500 kg.

What industries are the Semic Contra ointment plant designed for?

The plant is designed for the pharmaceutical and cosmetic industries.

What types of products can be produced with the Semic Contra ointment plant?

The plant can produce ointments, creams, lotions, gels, and toothpaste.

What are the main components of the Semic Contra ointment plant?

The main components include a water phase vessel, main manufacturing vessel, wax phase vessel, storage vessel, anti-slip platform, staircase, and an operating panel with a touchscreen HMI.

How is the water phase prepared in the production process?

The pure water is filled into the water phase vessel, and the propeller motor is started for mixing. The RPM can be adjusted based on the application, and steam is supplied to the jacket for heating the mixture.

What is the role of the wax phase vessel in the process?

The wax phase vessel is filled with oil, which is heated by supplying steam to the jacket. The propeller motor is used for mixing, and the RPM is adjusted as needed.

What happens after the water and wax phases are prepared?

The water from the water phase vessel is transferred to the main manufacturing vessel, and the oil from the wax phase vessel is also transferred to the main manufacturing vessel. The anchor is turned on, and the RPM is adjusted as per requirements.

What is the purpose of the high-speed homogenizer in the process?

The high-speed homogenizer ensures proper mixing of the materials in the main manufacturing vessel.

How is the final product cooled down?

Cooling water is supplied to the jacket to cool down the final product before it is transferred to the storage vessel.

What is the process for cleaning the equipment after each batch?

After the batch is prepared, the vessels are cleaned with the help of a spray ball, making them ready for the next batch.