Chelsea Boots Manufacturing Process. 50 Year Old Korean Shoe Mass Production Factory

Summary

This video takes viewers through the detailed process of crafting high-quality Chelsea boots in a factory in Busan, South Korea. Expert craftsmen with 40 years of experience use vegan leather and precise techniques to create each pair. The process includes cutting, sewing, molding, and assembling various components like the upper, insole, and sole. The boots undergo heating and shaping to ensure a perfect fit, while durability is enhanced with the addition of a steel shank and rubber sole. The final product is a stylish, eco-friendly, and comfortable Chelsea boot ready for packaging.

Takeaways

• 😀 The shoe factory is located in Busan, South Korea, and produces around 300 pairs of shoes per day.
• 😀 Skilled craftsmen with 40 years of experience create the shoes, ensuring high quality.
• 😀 The focus of the production in this video is on Chelsea boots made from vegan leather.
• 😀 The process begins with cutting the leather to the required shape for the Chelsea boots.
• 😀 After cutting, the outer material is sewn, and rubber glue is applied to the heel of the boot.
• 😀 Stiffeners are added, and the boot's lining is attached to provide structure and comfort.
• 😀 The upper part of the boot is connected to the heel, shaping the overall boot design.
• 😀 The leather is treated in a heating furnace to mold it to the shape of the foot for a better fit.
• 😀 The sole is glued and pressed with a four-way compressor to ensure durability and strength.
• 😀 Final steps include cooling, shaping the foot area, and applying bond for finishing, followed by packaging.

Q & A

Where is the shoe factory located?

The shoe factory is located in Busan, South Korea.

How many pairs of shoes does the factory produce per day?

The factory produces about 300 pairs of shoes per day.

What type of shoes does the factory produce today?

The factory is producing 'Chelsea boots' today.

What material are the shoes made from?

The shoes are made from vegan leather.

How is the leather shaped for the Chelsea boots?

The leather is cut to the shape required for Chelsea boots using an iron mold.

What is the purpose of applying rubber glue to the heel of the boot?

The rubber glue is applied to the heel of the boot to secure it in place.

What is the role of the stiffener in the boot-making process?

The stiffener is attached to provide structure and support to the upper part of the boot.

How is the boot shape created?

The boot shape is created by connecting the upper and heel, and then molding it to fit the foot's shape using a heating furnace.

Why is a steel shank used in the boots?

The steel shank is used to prevent the boot shape from changing and provide additional support.

What is the purpose of the four-way compressor in the process?

The four-way compressor applies pressure to the sole to ensure it is firmly attached and sturdy.