Asphalt batching plant 3D video by Atlas Technologies Pvt. Ltd., India

Summary

Atlas is a leading manufacturer and exporter of asphalt batch mix plants, showcasing innovative systems that ensure high-quality asphalt production. The process begins with cold aggregate feeding, followed by a drying drum with three sections for optimal heating. Dust control is achieved through a pollution control unit and bag filter system. The vibrating screen sorts aggregates into various sizes, leading to accurate weighing and mixing with bitumen in a specialized mixer. The final asphalt mixture is stored in a silo before being loaded onto trucks for road application. For more details on quality asphalt production, viewers are encouraged to reach out.

Takeaways

• 🏭 Atlas is a leading manufacturer and exporter of asphalt batch mix plants.
• 🔧 The plant incorporates innovative systems to produce high-quality asphalt efficiently.
• 📦 The cold aggregate feeder system includes four bins for material input.
• 🔥 The drying drum has three sections: conditioning, combustion, and discharge.
• 🌬️ The pollution control unit separates heavy dust particles from the air.
• 🧼 The bag filter collects dust using sufficient filter bags and a reverse airflow cleaning system.
• 🔄 Collected dust is transferred to a dust storage hopper for further use.
• 🧪 The vibrating screen system separates aggregates into different sizes for batching.
• ⚖️ The aggregates are weighed and mixed according to predefined recipes in the mixer.
• 🚚 The asphalt mixture is stored in silos before being loaded onto trucks for road application.

Q & A

What is the main focus of Atlas as a company?

Atlas is a leading manufacturer and exporter of asphalt batch mix plants, known for introducing innovative systems that produce high-quality asphalt efficiently.

What is the role of the cold aggregate feeder in the asphalt production process?

The cold aggregate feeder system, consisting of four bins, gathers and transports aggregate materials to the vibro feeder system through a feeder belt conveyor.

How is the drying process of aggregates structured in the dryer?

The drying drum is divided into three sections: the conditioning section for initial feeding, the combustion section for heating aggregates with a maximized burner flame, and the discharge section where hot aggregates exit the dryer.

What function does the pollution control unit serve?

The pollution control unit separates heavy dust particles from the air, first in the pre-separator area, then through a series of filter bags that collect fine dust before releasing cleaned air into the atmosphere.

How is dust managed within the pollution control system?

Dust collected from the bag filter is carried to a dust hopper via a screw conveyor, where it is stored and can also include dust from external sources.

Describe the role of the vibrating screen system.

The vibrating screen system separates aggregates into different sizes, discharging them into respective hopper compartments for further processing.

What happens in the mixing stage of asphalt production?

In the mixing stage, bitumen and dust are accurately measured and discharged into the mixer, where agitating arms create a homogeneous asphalt mixture quickly and effectively.

What is the purpose of the storage silo in the asphalt production process?

The storage silo temporarily holds the prepared asphalt mixture before it is discharged into trucks for distribution and application on roads.

How does Atlas ensure high-quality asphalt production?

Atlas employs advanced technology and innovative systems throughout the asphalt production process to guarantee the highest quality of asphalt.

Where can one find more information about Atlas and their technology?

More information can be obtained by visiting Atlas's website or contacting them via their provided email address.