How KITKAT Chocolate is Made | 7 MILLION KITKAT Chocolates EACH Day!!🍫🏭

Summary

Discover the manufacturing process behind the world's favorite chocolate bar, KitKat. Since its introduction in 1935, KitKat has become a beloved treat with over 1 billion bars consumed annually. Nestle's factory in York produces over 7 million bars daily, combining wafers with a unique filling made from cocoa liquor and crushed rejected KitKats. The video offers an inside look at the factory's strategic organization, from cocoa bean processing to the final packaging, showcasing the meticulous steps that create the iconic chocolate treat.

Takeaways

• 🍫 KitKat is a globally popular chocolate bar, with billions consumed annually.
• 🔍 The script reveals the manufacturing process of KitKat, including its filling made from cocoa liquor and crushed rejected KitKats.
• 🏭 Nestle's factory in York is responsible for producing over 7 million chocolate bars per day in the UK alone.
• 🌱 Cocoa beans, primarily from West Africa, are the starting point for the chocolate-making process.
• ⏱️ The transformation of cocoa beans into chocolate involves a three-hour process including cleaning, husking, and roasting.
• 🔥 Roasting the cocoa beans is a crucial step, with specific time and temperature kept secret to control the chocolate's taste.
• 🍬 Cocoa butter and cocoa powder are key ingredients, mixed with sugar, milk, and vegetable fats to create the chocolate.
• 🔄 Conching is a process that refines the chocolate's texture and flavor through grinding and mixing.
• 🍪 The wafer layers are made by baking a dough at 150 degrees, then sandwiching with the filling.
• 🏗️ The assembly line fills molds with chocolate and wafers to create the iconic KitKat shape.
• 📦 Quality control is strict, with defective bars crushed and used in the filling, ensuring a high standard for consumer products.

Q & A

How many KitKat bars are produced each day at Nestle's factory in York?

Over 7 million KitKat bars are produced each day at Nestle's factory in York.

What is the average number of KitKat bars consumed per minute worldwide?

On average, around 1,900 KitKat bars are consumed every minute worldwide.

When was the KitKat chocolate bar introduced to the market?

The KitKat chocolate bar was introduced to the market in 1935.

What is the primary ingredient used to make the filling of a KitKat bar?

The filling of a KitKat bar is primarily made from cocoa liquor and a small amount of crushed KitKat rejected bars.

What is the source of the cocoa beans used in KitKat production?

The cocoa beans used in KitKat production mostly come from West Africa.

How long does the process of transforming cocoa beans into chocolate take at the factory?

The process of transforming cocoa beans into chocolate takes about three hours.

What is the purpose of the conching process in chocolate making?

The conching process grinds the chocolate particles, allowing them to become smaller and providing a better texture, which contributes to the smooth and creamy texture of chocolate.

What is the role of vegetable fats in the production of KitKat chocolate?

Vegetable fats are used to reduce the cost of the product and are mixed with cocoa powder, sugar, milk, and other ingredients to create the chocolate.

How are the wafer layers of a KitKat bar produced?

The wafer layers are produced by mixing flour with water to create a dough, which is then transferred to molds and baked at a temperature of 150 degrees.

What happens to KitKat bars that are found to have defects during quality control?

Defective KitKat bars are crushed and mixed with chocolate to create the filling for other KitKat bars.

How are the KitKat bars packaged after production?

The packaging is carried out by automatically controlled robots that wrap the chocolate bars, place a decorative wrapper, and prepare them for shipment.