Don't Miss Out on this Anilox Roll Training!

Summary

This video script emphasizes the importance of proper care and maintenance of analog rolls in flexographic printing. It highlights the need for careful handling during transport and storage, the significance of recording roll specifications for tracking, and the impact of engraving quality on roll performance. The script also discusses factors affecting roll life, such as damage from improper handling or cleaning, and the role of maintenance procedures in extending roll life. It concludes with advice on inventory management and using the right cleaning tools to ensure optimal roll performance and longevity.

Takeaways

• 🔍 Inspection of the analog roll upon delivery is crucial to prevent potential hidden damage from freight.
• 📦 Any damage to the crate housing the analog roll can result in damage to the roll itself.
• ⚠️ Sign for potential hidden damage if there are any issues with the crate to facilitate claims against the freight company.
• 🚫 Careful handling of the analog roll is necessary to avoid damage during transport, installation, or storage.
• 🔗 Use proper lifting techniques and equipment when moving the roll to ensure even weight distribution.
• 🆔 Each analog roll has specific identification details which should be recorded for tracking and maintenance purposes.
• 🔬 Regular inspection of the roll's engraving condition using magnification helps in tracking its lifecycle and wear.
• 🛠️ Proper maintenance, including daily, weekly, and monthly procedures, is key to extending the life of the analog roll.
• 🚫 Avoidable damage to the analog roll can be caused by improper handling, cleaning, and ink system contamination.
• 🧼 Cleaning the analog roll with the correct tools and chemicals is essential to maintaining its performance and longevity.

Q & A

Why is it important to inspect the analog roll upon delivery?

Inspecting the analog roll upon delivery is crucial to ensure it arrives in good condition, protecting the business from potential hidden damage or freight damage associated with transport.

What should one do if there is an issue with the crate upon delivery?

If there is any issue or sign of an issue with the crate, it should be signed for as potential hidden damage, allowing for a claim against the freight company.

How should an analog roll be handled when moving it with a crane or lifting device?

When moving an analog roll with a crane or lifting device, ensure it is measured to the center of the roll and use a nylon choke strap in the center for proper balance.

Why is it necessary to keep the original wrapping on the analog roll?

The original wrapping should be kept on the analog roll to protect it from damage during handling, installation, or storage, as it was carefully wrapped at the factory.

What information is included in the specific identification of an analog roll?

The specific identification of an analog roll includes the serial number, specifications of the roll, cell type, cell shape, line count, and BCM.

How can the lifecycle of an analog roll be tracked?

The lifecycle of an analog roll can be tracked by recording its specific identification and installation position on the press using the cell certification document that comes with the roll.

What factors contribute to the premature wear of an analog roll?

Premature wear of an analog roll can be caused by surface damage, score lines, inappropriate use of filters and magnets in the ink, metering system issues, excessive blade pressure, or using incorrect doctor blades.

What is the significance of maintaining proper maintenance procedures for an analog roll?

Maintaining proper maintenance procedures ensures the highest volume available from the analog roll, which can greatly extend its life and provide the maximum value for the investment.

How can score lines on an analog roll affect the print quality?

Score lines can cause streaks on the surface of an analog roll, leading to light or dark spots in the print, depending on whether the line is caused by a foreign material filling the cells or by a hard item like a piece of a doctor blade.

What is the role of cleaning in maintaining the efficiency of an analog roll?

Proper cleaning techniques help maintain the full efficiency of the analog roll by preventing ink from solidifying in the cells, which can reduce the roll's ability to carry the correct level of ink.

Why is it important to inspect the analog roll before and after cleaning?

Inspecting the analog roll before and after cleaning ensures that the cleaning process is effective and that the roll's volume and cell characteristics are maintained, allowing for tracking of its condition over time.