Make your own water bottle rocket launcher! - Part 2 of 3

Engineering To Excel
3 Feb 201213:30

Summary

TLDRThis instructional video script outlines the process of building a water bottle rocket launcher. It details each step, from preparing the PVC components with primer and cement, creating a bulge for the water bottle seal, to assembling the launch rail and constructing the trigger mechanism with wire ties and duct tape. The script also covers the creation of a spring mechanism using a cut two-liter bottle and a band clamp, ensuring the rocket is held securely until launch. Finally, it describes the firing mechanism assembly, using nylon string and a coupling, to release the rocket for flight.

Takeaways

  • 🔧 Start by threading the valve stem through a half-inch hole in the end cap using pliers and a rag to avoid marring.
  • 🚀 Ensure the valve is well seated within the end cap to hold the pressure needed for launching the rocket.
  • 🛠️ Assemble the launcher base using PVC cement, primer, and end caps, ensuring proper ventilation and cleanliness.
  • 🔗 Attach the end caps and tees to create the main launch rail and support structure, taking care to avoid glue blockages.
  • 🔥 Use a heat source to create a bulge in the long piece of PVC for a water bottle seal, being cautious in a well-ventilated area.
  • 📏 Measure and mark the PVC at 10 inches to form the launch rail, ensuring it's straight and properly aligned.
  • 🔨 Attach the tees and other PVC components to build the complete launch platform, maintaining a vertical orientation for stability.
  • 🔗 Create a trigger mechanism using wire ties, duct tape, and zip ties to secure the bottle and control the launch.
  • ⚙️ Use a band clamp and a cut two-liter bottle as a spring to hold the rocket in place until launch.
  • 🎯 Construct a firing mechanism with a nylon string and a drilled coupling to pull the trigger and release the rocket.

Q & A

  • What is the first step in assembling the valve sim through the half-inch hole?

    -The first step is to insert the valve sim from the inside of the end cap to the outside, then pull it through using pliers and a rag to avoid marring.

  • Why is it important to use a rag when pulling the valve sim through?

    -Using a rag prevents marring or scratching the valve sim while pulling it through the hole, ensuring a smooth and damage-free process.

  • How do you ensure the valve sim is properly seated within the end cap?

    -After pulling the valve sim through, you should see a little rim pop out. Continue pulling until it is well seated within the end cap to hold the pressure needed for launching the rocket.

  • What is the purpose of using PVC cement and primer when building the launcher?

    -PVC cement and primer are used to bond the PVC pipes and fittings together, creating a secure and airtight connection that is essential for the proper functioning of the rocket launcher.

  • Why is it recommended to apply PVC primer and cement in a well-ventilated area or outside?

    -PVC primer has a strong odor and can create a mess, so applying it in a well-ventilated area or outside prevents inhalation of fumes and keeps the workspace clean.

  • How do you create a slight bulge in the long piece of PVC for the water bottle seal?

    -You heat the entire circumference of the PVC at the 10-inch mark using a candle or heat gun until it becomes warm and pliable, then apply pressure to create a slight bulge while it cools.

  • What is the purpose of the bulge in the PVC pipe?

    -The bulge in the PVC pipe is where the water bottle seals against when launching, ensuring an airtight seal for the pressure to build up and launch the rocket.

  • How do you attach the trigger mechanism to the launch rail?

    -You use wire ties to attach a piece of duct tape with six medium zip ties spaced evenly across it to the flange of the bottle when it's on the launch rail.

  • What is the function of the spring in the water bottle rocket launcher?

    -The spring acts as a release mechanism, holding the rocket onto the launch rail until the firing mechanism is pulled, at which point it releases the rocket to launch.

  • How do you create the firing mechanism for the rocket launcher?

    -You drill a small hole in a 1.25-inch coupling, thread nylon string through it, and tie it off. This assembly is placed over the launch rail and zip ties, and the string is threaded down through two holes to create the pull mechanism for launching.

  • What is the final step to fire the rocket using the launcher?

    -The final step is to put the bottle over the launch rail, pull down on the firing mechanism to seat the rocket, and pressurize it. Then, pull the string to release the rocket.

Outlines

00:00

🚀 Building the Rocket Launcher Base

The first paragraph outlines the initial steps for constructing a rocket launcher using PVC pipes. It begins with threading a valve sim through a half-inch hole in an end cap, using pliers and a rag to avoid damage. The process of applying PVC primer and cement to join the pipes is explained, emphasizing the need for a well-ventilated area due to the primer's strong odor. The primer dries quickly, and cement is applied sparingly but evenly. The construction involves attaching end caps to pipes, ensuring the valve stem is not obstructed, and creating T-sections by gluing additional pipes. The paragraph concludes with instructions on creating a slight bulge in a long piece of PVC for the water bottle seal, using a heat source like a candle to soften and shape the PVC.

05:00

🛠️ Assembling the Launcher and Trigger Mechanism

Paragraph two details the assembly of the rocket launcher's structure and the trigger mechanism. It starts with ensuring the launch rail is vertical, which can be aided by a square for accuracy. The paragraph then describes the process of attaching a tee to the launch rail and checking the seal with a water bottle. The construction continues with creating a trigger mechanism using wire ties, duct tape, a permanent marker, and zip ties. A scrap piece of PVC is used as a reference to measure and mark the circumference of the pipe. The zip ties are then aligned and attached to the launch rail, and a band clamp is used to secure the bottle in place. The paragraph also covers the preparation of a spring mechanism from a cut two-liter bottle, marking and cutting the necessary shapes for the spring to fit and function properly.

10:00

⚙️ Completing the Launcher and Firing Mechanism

The final paragraph focuses on the completion of the rocket launcher and the firing mechanism. It begins with cutting out circles from a two-liter bottle to create a spring holder and a flap for the band clamp. The spring is then fitted onto the launch rail, and a band clamp is used to secure it in place. The firing mechanism involves drilling a hole in a one and a quarter inch coupling, threading nylon string through it, and attaching it over the zip ties on the launch rail. The string is threaded through holes in the coupling and tied off to create a pull mechanism for launching the rocket. The paragraph concludes with instructions on how to load the rocket onto the launch rail, pressurize it, and fire it using the string. The video script also encourages viewers to engage with the content creators on social media and to ask questions or share their experiences.

Mindmap

Keywords

💡Valve Sim

A 'Valve Sim' refers to a valve simulator, which in the context of the video, is a device or mechanism used to control the flow of a substance, such as air or water, within a system. In the script, it is mentioned as an essential component for launching a rocket, indicating that it plays a crucial role in managing the pressure within the rocket's system. The Valve Sim is inserted through a half-inch hole, which suggests that it is a small but vital part of the overall assembly.

💡End Cap

An 'End Cap' is a fitting used to seal the end of a pipe or tube. In the video's context, it is used to secure the Valve Sim in place within the rocket launcher's structure. The script describes a process where the Valve Sim is pulled through from the inside to the outside of the end cap, indicating that it is a critical step in assembling the launcher, as it ensures the valve is properly seated and can hold the necessary pressure.

💡PVC Cement

PVC Cement is an adhesive used to bond polyvinyl chloride (PVC) pipes and fittings together. The script mentions the use of PVC cement as part of the assembly process for the rocket launcher. It is applied to the primer-coated surfaces of the PVC parts to ensure a strong and airtight connection. The mention of the need for ventilation and the potential mess associated with its use highlights the practical considerations when working with this material.

💡Bulge

In the script, 'Bulge' refers to a deliberate deformation in the PVC pipe, created by heating it and then applying pressure while it cools. This bulge is crucial as it forms a seal against the water bottle that serves as the rocket. The process of creating the bulge is described as requiring patience and careful manipulation to ensure it is neither too tight nor too loose, which illustrates the precision needed in the construction of the launcher.

💡Launch Rail

The 'Launch Rail' is a component of the rocket launcher that guides and supports the rocket during launch. The script describes the process of attaching a tee to the launch rail and ensuring it is vertical, which is essential for a successful launch. The term 'launch rail' is indicative of the structural element that provides stability and direction to the rocket as it is propelled upwards.

💡Zip Ties

Zip ties, also known as cable ties, are used in the video to secure components of the rocket launcher. Specifically, they are used to attach a trigger mechanism to the launch rail. The script details how they are positioned and tightened to hold the rocket in place until launch. This use of zip ties demonstrates a practical and cost-effective method for creating a secure and functional part of the launcher.

💡Duct Tape

Duct tape is a versatile adhesive tape that is used in the video to wrap around the zip ties and the launch rail, creating a secure and stable connection. The script mentions using duct tape to hold the zip ties in place, which is a common DIY solution for quick fixes and temporary bonding. Its mention in the context of the rocket launcher assembly underscores its utility in a variety of applications, including hobby projects.

💡Trigger Mechanism

The 'Trigger Mechanism' is a part of the rocket launcher that initiates the launch sequence. In the script, it is described as being made using wire ties, duct tape, and a piece of PVC. The mechanism is designed to hold the rocket in place until the string is pulled, releasing the rocket and allowing it to launch. The term 'trigger mechanism' is indicative of the action-oriented component that is central to the functioning of the launcher.

💡Band Clamp

A 'Band Clamp' is a type of clamp used to secure and hold items in place. In the video, it is used to fasten the spring in the trigger mechanism of the rocket launcher. The script describes loosening the band clamp to slide it onto the launch rail and then tightening it to secure the spring. This step is crucial for the proper functioning of the launcher's release mechanism, ensuring that the rocket is held firmly until it is ready to be launched.

💡Firing Mechanism

The 'Firing Mechanism' is the system used to initiate the launch of the rocket. In the script, it involves threading a nylon string through a hole in a coupling and tying it off. This mechanism is pulled to release the rocket from the launcher. The term 'firing mechanism' is central to the operation of the launcher, as it is the user's direct interface for launching the rocket, making it a key part of the assembly process described in the video.

Highlights

Guide to installing the valve stem through the half-inch hole with tips on using pliers and a rag for a secure fit.

Explaining the importance of PVC cement and purple primer for assembling the launcher, with a step-by-step guide on their application.

Detailed instructions for creating a bulge in the long PVC pipe to ensure a tight seal for the water bottle, including safety tips for heating the pipe.

Instructions on how to check the bottle's seal with the launcher before finalizing the build.

Guide on attaching a tee to the launch rail with precision, using a square to keep the structure vertical.

Explanation of adding a valve stem tee and ensuring the two tees are flat and square to maintain balance during launch.

Step-by-step process for building a trigger mechanism using zip ties, duct tape, and PVC pipe.

Instructions on how to use a two-liter bottle as a reference and seal for the zip ties and duct tape around the launcher.

Guide to creating a spring for the launch mechanism by cutting a two-liter bottle and tracing circles to form the spring and flange.

Instructions for installing the spring mechanism over the launch rail, with tips on adjusting for zip tie fit.

Guide for creating the firing mechanism by attaching a coupling and threading nylon string through drilled holes.

Explanation of how the firing mechanism works by pulling the string to release the rocket from the launcher.

Final steps to prepare the launcher for firing, including attaching the bike pump to pressurize the rocket.

Overview of safety precautions and tips for maintaining a proper seal while launching the rocket.

Conclusion with instructions on how to fire the rocket, engage with the community, and follow the creator on social media for more content.

Transcripts

play00:00

alright one of the first steps you need

play00:02

to do is get your valve sim through your

play00:04

half inch hole I do that it's really

play00:06

easy go to the inside of your end cap to

play00:10

the outside then you're going to need to

play00:12

pull it through and that's what the

play00:13

pliers before it also helps if you have

play00:15

a rag so you can grab without marring up

play00:18

here fausto you just want to pull that

play00:22

force it through it may take a little

play00:25

work once you get it all the way through

play00:30

there's a little rim you'll see pop out

play00:32

and check by continuing to pull and it

play00:35

should be well seated within the end cap

play00:37

and that'll now hold the pressure that

play00:40

you need to launch the rocket so this is

play00:42

what we'll be building next this is half

play00:44

of the base of your launcher I'm going

play00:47

to show you how to build one real quick

play00:48

if you've never used PVC cement before

play00:52

basically what you do is put just a

play00:54

little bit of this purple primer on here

play00:56

now this stuff smells really bad and so

play00:59

you want to do it either in a

play01:01

well-ventilated area or it's best and

play01:03

easiest to just do it outside because it

play01:04

can also group and make a bit of a mess

play01:06

once you go you have the primer on it'll

play01:09

dry fairly quickly you can have some

play01:11

cement it doesn't take much but you do

play01:14

want to coat it all the way around and

play01:18

then you'll put on one of your end caps

play01:20

and twist it about a quarter turn and

play01:23

you'll fill up lock and it'll get to

play01:27

where you can't even move it fairly

play01:28

quickly and that'll make the sill and

play01:31

that's the basis of putting the pipe

play01:33

together what you want to do is put an

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end cap on two pieces

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you can see here that one of these

play01:43

that's my belt stamina doesn't matter

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where that piece ends up now because you

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don't want the glue to plug your valve

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stem tip the PVC downward like this as

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it dries so that any extra glue will

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drip out rather than in your fitting and

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then last glue a tee between these two

play02:03

pieces as we get over here and put an

play02:10

additional piece in that key and that's

play02:15

how you make your 2 t sections alright

play02:21

the next thing we want to do is put a

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slight bulge in our long piece of PVC

play02:25

this will be what the water bottle seals

play02:29

against when you go to lunch so what

play02:33

you're going to do is get out your

play02:34

candle if you have one or have someone

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else hold the lighter for just a few

play02:38

minutes I'll light my candle here and

play02:44

again make sure you do this in an area

play02:46

that's away from anything that's

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flammable and also well-ventilated let's

play02:52

do well then the lady

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all right we were having a hard time

play02:56

keeping our candle lit so I'm going to

play02:58

have a buddy over the lighter for me and

play03:02

we'll show you how this is done you want

play03:05

to be patient and keep rotating this we

play03:07

heat it up you need the entire

play03:11

circumference to be warm

play03:14

DBC pliable we've got the reference line

play03:18

at 10 inches that we know we're in the

play03:21

right spot

play03:22

don't touch the BBC to nearly where your

play03:26

touch where your heat gun looks like

play03:29

it's soft enough I'm just gonna take the

play03:31

put pressure on that while it cools you

play03:33

can see if that's a slight bulge

play03:37

[Music]

play03:39

you need to hold that and try to keep

play03:41

the PVC as straight as possible and

play03:43

exact tools that bowls will become

play03:45

permanent you only need it to be ever so

play03:50

slight because the diameter of the PVC

play03:54

is already nearly perfect to seal

play03:57

against the bottom to the SX holes will

play04:02

become rigid again that's how you get

play04:07

the silk here we have our long section

play04:10

of pipe we just showed you how to put

play04:13

the bulge in it now that we've done that

play04:15

and we want to continue building our

play04:17

launch platform you want to make sure

play04:21

that the end from which you measure 10

play04:24

inches is upward and then we're gonna

play04:27

glue it down to this 13 that we have and

play04:36

that's our main launch rail all right

play04:40

the next step now is to glue one of our

play04:43

tees to our LAN trail now I forgot to

play04:46

mention earlier but while you're getting

play04:48

this bulge in your launch rail you may

play04:51

want to grab your bottle and check that

play04:54

it makes a good seal

play04:56

we've done that and it looks good so now

play05:00

we're ready to glue it here now what

play05:02

we're gonna do is use our square to help

play05:04

us get this perfectly vertical or nearly

play05:06

so it doesn't have to be exact

play05:08

in fact if you want you can put a slight

play05:11

angle in it to have your rocket launch a

play05:14

little bit farther down range but I'm

play05:16

gonna do mine vertical today so I'm real

play05:19

quickly gonna add some in and because it

play05:21

dries fairly fast I'm going to have to

play05:23

that on rotated a quarter turn and then

play05:26

hold it vertical while it dries I'm

play05:28

going to go ahead and do that you want a

play05:34

nice flat surface and you can see this

play05:36

vertical as you can see we're pretty

play05:38

close definitely closing on so now we'll

play05:41

let that dry for just a second and then

play05:43

we'll add on our second key all right

play05:45

now we want to put in our tea that has

play05:47

the valve stem in it and attach it to

play05:50

our launch rail now if you have a

play05:52

preference make sure that you turn this

play05:54

to whichever side you want it on it

play05:56

really doesn't matter at this point

play05:58

now you want to do this on a flat

play06:00

surface so that your two tees are nice

play06:04

and flat and square give that an extra

play06:07

minute to dry while we move on to some

play06:09

of the other steps right the next step

play06:11

is to make your trigger mechanism the

play06:15

way we're gonna do that is use these

play06:17

wire ties to grab on to this flange of

play06:19

the bottle when it's on blonde trail now

play06:22

this is just a scrap piece of PVC I have

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you can use your lawn trail or any other

play06:27

piece of 1/2 inch PVC for this next step

play06:29

we're just gonna use it as a reference

play06:31

you also need some duct tape permanent

play06:35

marker 6 medium zip ties and it's

play06:38

helpful to have a ruler so what we're

play06:40

gonna do first is take a piece long

play06:43

enough it'll fit around the tube at

play06:45

least once we're just gonna wrap that

play06:48

all the way around and lay it back on

play06:50

itself and then we're just gonna mark

play06:55

with our permanent marker where those

play06:58

two where that end meets the rest of the

play06:59

tape then we'll pull that off and that's

play07:02

our reference for the a circumference

play07:04

pipe then we'll set that aside what we

play07:09

want to do is use these zip ties and

play07:15

we're gonna lay them

play07:16

large end facing up from the table and

play07:20

we're gonna put one right at our mark

play07:23

and you want to go most the way down the

play07:25

zip tie

play07:26

now we'll clip this at the end and you

play07:28

want a good 5 inches or so here and then

play07:31

what you want to do is put a second one

play07:34

at the other end and you can use this

play07:36

ruler they help you keep them aligned

play07:39

well so that they all fit against the

play07:42

flange evenly and you're gonna try to

play07:45

just space these evenly all six of them

play07:48

across the duct tape next step before we

play07:53

put our zip ties on the launch row we're

play07:55

gonna take this band clamp use your

play07:58

flat-head screwdriver to loosen it all

play08:01

the way so you can slide it down on your

play08:03

launch rail then we're gonna take our

play08:05

two-liter bottle it will eventually use

play08:08

as a rocket and slide it over now you

play08:11

want to seat it on the Bulge don't force

play08:13

it on farther than it needs to go just

play08:15

push it down until it feels like it's a

play08:17

good seal and we're gonna use that as a

play08:19

reference height will now take your zip

play08:22

ties what you've lined up with the

play08:23

roller on your duct tape and we're gonna

play08:26

wrap those around we're gonna slide

play08:30

those down until they just sit right on

play08:34

that lip that flange on the bottle and

play08:37

then once you get it where it sits just

play08:39

right you'll wrap your duct tape around

play08:42

and stick it with a launch rail right

play08:44

there and you want to take your extra

play08:46

two-liter bottle and we're gonna use

play08:48

this as a spring for our launch

play08:49

mechanism what you want to do is if you

play08:52

have a box cutter it helps to get a slit

play08:55

started with that and once that's once

play08:57

you've cut into the bottle you go and

play09:00

cut it around

play09:05

we're gonna go ahead and use our sharpie

play09:08

or other permanent marker with our one

play09:14

and a quarter inch couple and we're

play09:16

gonna take this and put it roughly in

play09:20

the center and what you want to do is

play09:22

trace the inside of that onto your

play09:24

screen then we're gonna take a spare

play09:26

piece of pipe or you can turn your

play09:29

rocket-launcher upside down and use it

play09:30

and we're gonna trace on the other end

play09:33

the outside of your one half-inch pipe

play09:36

then on the small circle we want to

play09:39

trace another extra eighth inch or so

play09:41

around that cuz it's gonna need to fit

play09:44

over the zip ties as well

play09:45

and then lastly draw a line down the

play09:49

center so now we're gonna cut out our

play09:52

circles start with the top one as you

play09:55

can see I put a slit in it by doing this

play09:58

that will help us get our scissors in

play10:00

and you're just gonna cut this out and

play10:09

there we go we have the big hole done

play10:10

now the smaller hole we don't want to

play10:14

cut out the entire circle we want to do

play10:15

is cut it into semi circles but we're

play10:18

gonna leave a little portion in the

play10:19

middle so that our flap hangs down

play10:34

now you'll see that there's a flap and

play10:37

that'll hold our spring in place in the

play10:39

band clamp I'll go ahead and cut the

play10:41

other side here so the next step is to

play10:46

take our spring and slide it over our

play10:47

launch rail

play10:48

now if these zip ties won't fit through

play10:52

this hole you can widen it a little bit

play10:56

and we'll go ahead and slide it down and

play11:01

then what we want to do is pull our

play11:02

spring down and then we're gonna fasten

play11:05

our band clamp over these flat these

play11:08

little flaps that we've left hanging

play11:10

down from our spring

play11:13

thus fitting which is the release

play11:15

mechanism will slip over top and this

play11:19

spring will keep it up in a safe

play11:20

position holding the rocket onto the

play11:22

launch rail until we pull it down so

play11:25

I'll go ahead and and fasten this band

play11:27

clamp so now to make our firing

play11:31

mechanism we take that one and a quarter

play11:34

inch coupling and drill a small hole now

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I've drilled a 1/8 inch hole it's really

play11:40

easy to do with PVC cause it's so soft

play11:42

and then you're gonna take your nylon

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string and thread it through that hole

play11:45

and tie it off now it likes to fray so

play11:48

it helps to warm the end with a match or

play11:50

a lighter just to seal it off once you

play11:53

get that tight on there good we're gonna

play11:55

put it over our launch rail over the zip

play11:58

ties and you'll see that it sits on this

play12:00

spring now and then take your string and

play12:03

thread it down through both holes and it

play12:06

should fit through both of them easily

play12:07

because they were able to fit over the

play12:11

you're gonna thread that down through

play12:13

both holes and then that will be what we

play12:17

pull on to launch the rocket now what I

play12:19

typically do is just run it under one

play12:21

side of the PVC and then you can see

play12:24

that if you stand to this side of the

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rocket and pull your firing mechanism

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releases now that the launchers done to

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fire rockets simply put your bottle over

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the launch rail pull down on your firing

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mechanism so you get the rocket seated

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and the zip ties are over the flange and

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your spring should hold it up firmly

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against the rocket to keep it from

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firing while you pressurize up put the

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bike bike bump up to your bow stem and

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then you're ready to fire just by

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pulling the string and you'll see that

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it's really easy to do but we've enjoyed

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having you and showing you how to build

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a water bottle rocket launcher please

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check us out on Facebook and Twitter and

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feel free to post any questions you

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might have to our Facebook account or in

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the comments below

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glad to have you with us and we'll see

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you next time

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you

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