How M&Ms are Made In Factory? Largest M&Ms Factory Tour | Captain Discovery

Summary

Join Captain Discovery on an exploration of the world's largest M&M factory, uncovering the history and production process of the beloved candy. From its inception during WWII to becoming a global brand, M&M's have a rich heritage. Learn how sustainable cacao farming, meticulous crafting, and innovative technology come together to produce up to 100 million M&M's daily, ensuring quality and environmental responsibility.

Takeaways

• 🚀 The M&M's brand was created during World War II by Forest Mars Sr. and Bruce Murray, aiming to produce a chocolate that could withstand harsh conditions.
• 🌏 M&M's are produced in over 100 countries and are part of many Americans' childhood memories, with up to 400 million produced daily.
• 🍫 The main ingredients of M&M's include chocolate, sugar, corn syrup, and food coloring, with cocoa being the primary ingredient for the chocolate.
• 🌱 M&M's source their cocoa from sustainable farms in tropical forests of Côte D'Ivoire and Indonesia, adhering to strict environmental standards.
• 🌿 Mars has invested in developing cocoa varieties that are resistant to pests and climate change, while also providing high yields.
• 🌾 Cocoa trees require specific care, including being planted under shade and maintaining soil quality for moisture and nutrients.
• 🌞 Harvesting cocoa involves ripe pods being cut open to extract seeds, which are then dried under the sun by experienced farmers.
• 🔥 The chocolate production process involves roasting, grinding, and melting cacao beans at controlled temperatures to ensure smoothness and flavor.
• 🍬 M&M's are coated with a hard sugar shell in a process that takes 2 to 3 hours, creating a protective layer that prevents melting and maintains shape.
• 🎨 Each M&M's candy undergoes a meticulous coloring process, with food coloring sprayed to achieve its bright and distinctive colors.
• ♻️ The M&M's factory is committed to environmental protection, using sustainable ingredients, reducing emissions, saving energy, and implementing recycling and waste reduction programs.

Q & A

Who is the founder of M&M's and what was the inspiration behind its creation?

M&M's were founded by Forrest Mars Sr., the son of the founder of Mars Inc. The inspiration came from chocolate pellets with a hard sugar shell used by the British military, which prevented the chocolate from melting under high temperatures.

What does the 'M' in M&M's stand for and who was involved in the naming process?

The 'M' in M&M's stands for Mars and Murray, named after Mars Inc. and Bruce Murray, the son of Hershey's chocolate president, who both agreed on the name and the idea to make the candy popular worldwide.

How did M&M's gain popularity among the US military?

M&M's gained popularity among the US military because the hard sugar shell prevented the chocolate from melting in soldiers' pockets during battles, making them a practical and enjoyable snack.

What is the famous slogan associated with M&M's and when was it introduced?

The famous slogan associated with M&M's is 'melts in your mouth, not in your hand,' which was introduced by 1954.

What is the significance of the M&M's man and the process of making M&M's?

The M&M's man represents the process of dunking milk chocolate in a candy coating, which prevents the chocolate from making a mess and ensures that it melts in your mouth, not in your hand.

Where is the largest M&M factory located and what percentage of US M&M's are produced there?

The largest M&M factory is located in Hackettstown, New Jersey, and it produces 50% of all M&M's sold in the US.

What are the main ingredients of M&M's and where do they source their cocoa from?

The main ingredients of M&M's include chocolate, sugar, corn syrup, and food coloring. They source their cocoa from sustainable cacao farms in the tropical forests of Côte d'Ivoire and Indonesia.

How does Mars Inc. ensure the sustainability and quality of their cocoa production?

Mars Inc. ensures sustainability and quality by investing in research and development of cocoa varieties resistant to pests and climate change, supporting farmers with modern farming techniques, and adhering to strict environmental standards.

What is the process of creating the sugar shell for M&M's and how long does it take?

The sugar shell is created by placing chocolate pieces in large rotating drums where a hard sugar shell is formed. The shell is sprayed in multiple layers, with each layer drying before the next is applied, taking about 2 to 3 hours to achieve the desired thickness.

How does the M&M's factory ensure the quality and safety of their candies?

The M&M's factory ensures quality and safety through thorough inspections, compliance with FDA Food Safety standards, and a meticulous coloring and polishing process that adds a protective layer to the candies.

What environmental initiatives does the M&M's factory undertake to reduce its impact on the planet?

The M&M's factory undertakes environmental initiatives such as using sustainable ingredients like eco-friendly cacao, applying advanced technology to reduce emissions and save energy, implementing solar energy systems, water conservation measures, strict recycling and waste reduction programs, and organizing educational programs to raise environmental awareness.

Outlines

00:00

🏭 The Origins and Global Impact of M&M's

This paragraph delves into the history and global reach of M&M's, starting with a nostalgic reflection on the candies' presence in many childhood memories. It introduces Captain Discovery's journey to explore the world's largest M&M factory. The narrative then shifts to 1941, where Forest Mars Sr. and Bruce Murray conceptualize M&M's as a durable, melt-resistant candy for soldiers during WWII. The paragraph highlights the brand's growth, its iconic slogan, and the modern production process, culminating in a visit to the Hackettstown factory, which produces 50% of M&M's sold in the US.

05:02

🌱 Sustainable Cocoa Farming and the Making of Chocolate

The second paragraph focuses on the sustainable sourcing of cocoa, the primary ingredient for M&M's chocolate. It describes the meticulous process of selecting high-quality cocoa varieties, the importance of environmental standards in protecting rainforests, and Mars Inc's investment in research for pest-resistant and high-yield cocoa plants. The paragraph details the farming techniques, such as intercropping, and the critical steps of harvesting and post-harvest processing, including fermentation and drying, which contribute to the development of cocoa's characteristic flavor. The journey from farm to factory is depicted, emphasizing the aroma and the meticulous process of creating smooth, flavorful chocolate.

10:04

🍫 The Art of Crafting M&M's: From Chocolate to Shell

This section of the script explains the transformation of cocoa beans into the familiar M&M's candies. It describes the process of roasting, grinding, and melting the beans in controlled temperatures to achieve a smooth chocolate. The chocolate is then molded into uniform pieces and cooled. The paragraph introduces the creation of the hard sugar shell, which not only protects the chocolate but also contributes to M&M's appealing appearance. The sugarcoating process is detailed, explaining the gradual application of multiple layers to form a protective armor around the chocolate. The candies are then colored and polished to achieve a glossy finish, adhering to FDA safety standards.

15:04

🖨 The Final Touches: Printing and Packaging M&M's

The final paragraph discusses the unique process of imprinting the 'M' on each M&M's candy, which is a distinctive feature of the brand. It explains the mixing of candies to achieve a variety of colors and the use of a special conveyor belt and printing machine to apply the 'M' without damaging the candy shell. The paragraph highlights the efficiency of the process, with up to 2.6 million M&M's printed每小时. It concludes with the packaging of M&M's in various sizes, the strict quality checks, and the factory's commitment to environmental protection, including sustainable ingredients, advanced technology for emissions reduction, and educational programs to raise environmental awareness.

🌐 The Global Reach and Environmental Commitment of M&M's

This paragraph emphasizes the global impact of M&M's and the company's dedication to environmental sustainability. It mentions the factory's ability to produce and package millions of candy packs daily to meet worldwide demand while maintaining product quality. The script also touches on the factory's environmental efforts, such as using sustainable cacao from eco-friendly farms, implementing solar energy systems, and adopting water conservation measures. The paragraph concludes with a call to action for viewers to subscribe to Captain Discovery for more journeys of discovery.

Keywords

💡M&M's

M&M's are small, colorful, candy-coated chocolates that have become a globally recognized brand. In the video, they represent the main subject of exploration, highlighting their history, production process, and cultural impact. The script mentions M&M's as being involved in 'many Americans childhood memories' and being produced in a factory in Hackettstown, New Jersey.

💡Sustainable cocoa farming

Sustainable cocoa farming refers to the practice of growing cocoa in a way that maintains environmental standards and supports local communities. The video emphasizes M&M's commitment to this by sourcing cocoa from farms in the tropical forests of Côte d'Ivoire and Indonesia, which adhere to strict environmental standards and contribute to the protection of rainforests.

💡Cocoa

Cocoa is the main ingredient used to make chocolate, and it is derived from the seeds of the cacao tree. The script describes the process of selecting high-quality cocoa varieties and the meticulous care required in growing cocoa trees, which is essential for the production of M&M's chocolate.

💡Cocoa yield

Cocoa yield refers to the amount of cocoa beans harvested from the cacao trees. The video mentions that after farmers received training, the cocoa yield increased significantly, which is a key factor in the production capacity of M&M's.

💡Mars Inc.

Mars Inc. is the parent company of M&M's, founded by the Mars family. The script mentions Forest Mars Senior, the son of the founder of Mars Inc., who was instrumental in the creation of M&M's during World War II.

💡Hershey's

Hershey's is a renowned American chocolate and cocoa company. In the context of the video, Hershey's is mentioned as the source of high-quality chocolate used in the production of M&M's, highlighting the collaboration between the two companies.

💡Sugar shell

The sugar shell is a hard, protective layer that encases the chocolate inside M&M's, preventing it from melting easily. The script describes the process of creating this sugar shell in large rotating drums, which is a distinctive feature of M&M's production.

💡Food coloring

Food coloring is used to give M&M's their bright, distinctive colors. The video explains the meticulous coloring process, which involves spraying food coloring onto each candy to achieve the vibrant appearance that is synonymous with the brand.

💡Environmental protection

Environmental protection is a key theme in the video, with M&M's factory committing to using sustainable ingredients and applying advanced technology to reduce emissions and save energy. The script also mentions water conservation measures and strict recycling programs.

💡Offset printing

Offset printing is a technique used for printing the 'M' on each M&M's candy. The script describes this process as similar to the offset printing method, which allows for high-speed production of up to 2.6 million M&M's per hour.

💡Quality control

Quality control refers to the process of ensuring that products meet certain standards before they are released to consumers. In the video, M&M's factory is shown to have strict quality checks in place to ensure that only the best candies reach consumers, emphasizing the brand's commitment to excellence.

Highlights

Join Captain Discovery to explore the secrets behind the doors of one of the world's largest M&M factories.

M&M's have a presence in over 100 countries and are part of many Americans' childhood memories.

In 1941, M&M's were created by Forest Mars Sr. and Bruce Murray during World War II to withstand harsh conditions.

M&M's were initially popular among US military soldiers for not melting in their pockets during battles.

By 1954, M&M's had become a famous candy brand with the slogan 'melts in your mouth, not in your hand'.

M&M's production involves high-quality chocolate from Hershey's and a durable sugar shell.

50% of all M&M's sold in the US are produced in Hackettstown, New Jersey.

Cocoa is sourced from sustainable farms in tropical forests, adhering to strict environmental standards.

Mars Inc. invests in research and development of cocoa varieties resistant to pests and climate change.

Cocoa farming techniques include intercropping to enhance canopy cover and improve soil quality.

Harvesting cocoa involves careful selection of ripe pods to ensure quality beans.

Cacao beans are fermented and dried to develop the characteristic flavor of cocoa.

Chocolate production in M&M's involves specialized melting ovens maintaining temperatures at 45 to 50° C.

The sugar shell of M&M's is created through a process of multiple layers, each dried before the next is applied.

M&M's undergo a meticulous coloring process, complying with FDA Food Safety standards.

The 'M' on each M&M is printed using a process similar to offset printing, with up to 2.6 million printed per hour.

M&M's are automatically packaged into various sizes and undergo strict quality checks before leaving the factory.

The M&M factory is committed to environmental protection, using sustainable ingredients and advanced technology.

Mars organizes educational programs to raise environmental awareness among employees and the community.

Transcripts

hi everybody today let's join Captain

Discovery as we explore the secret

behind the door of one of the largest

M&M factories in the

[Music]

world here are &m candies do you

remember the first time you saw them was

it 10 years ago 20 years ago or even

longer recall the joyful moments from

your childhood when you received a bag

of M&M's on Easter or at sports events

have you ever wondered how these little

candies came to be with a presence in

over 100 countries worldwide up to 400

million M&M's are produced every day not

just as a snack but is part of many

Americans childhood

memories subscribe quickly to Captain

Discovery to start an exciting journey

of discovery

[Music]

in 1941 amidst the backdrop of World War

II forest Mars senior the son of the

founder of Mars Inc was looking for a

new product that could withstand harsh

conditions one day Forest met Bruce

Murray the son of Hershey's chocolate

president in Mars's office Forest told

Bruce about the candy he had seen in

British military using chocolate pellets

with a hard sugar shell that prevented

the chocolate from melting under high

temperatures Forest said we can create a

similar candy but better and more

popular Bruce nodded in agreement his

eyes brightening with the idea we'll

call it M&M's short for Mars and Murray

we'll make this candy popular

worldwide M&M's then passed the years

mostly without incident until the 1970s

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and so the Journey of M&M's began forest

and Bruce worked tirelessly

experimenting with various recipes to

create the perfect candy they used

highquality chocolate from Hershey's and

crafted a durable sugar shell to protect

the chocolate

inside the first M&M's quickly gained

popularity especially Among Us military

soldiers appreciated this candy because

it didn't melt in their pockets during

battles the image of American soldiers

chewing M&M's became a familiar

symbol by 1954 M&M's had become a famous

candy brand the slogan melts in your

mouth not in your hand was born

associated with the colorful candies

since then M&M's have continuously grown

and expanded becoming an indispensable

part of global culinary culture and I'm

a roasted peanut and he's the M&M's

candies man who dunks M&M's dunks M&M

take you guess in chocolate can you

guess who covers them in candy so there

is no chocolate mess the M&M's man the

M&M's the M&M's man and he a lot of love

to make it all taste good the milk

chocolate melts in your mouth not in

your

hand from a simple idea M&M's have

become a global brand with a modern and

complex production process so how are

these little candies made join me for a

day of making M&M's in Hackettstown New

Jersey where 50% of all M&M sold in the

US are produced

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do you know what ingredients make the

perfect M&M's the Main Ingredients

include chocolate sugar corn syrup and

food coloring cocoa is the main

ingredient used to make chocolate we'll

start our journey from sustainable cacao

farms in the tropical forest of kot Dore

and Indonesia these Farms adhere to

strict environmental standards helping

protect rainforests this is a big plus

for M&M's as it ensures both taste and

environmental

[Music]

friendliness the process of sustainable

cocoa production begins with selecting

highquality cocoa varieties suitable for

local conditions Mars has invested in

researching and developing Coco

varieties that are resistant to Pest and

climate change while also providing high

yields

growing cocoa requires meticulous care

cocoa trees need to be planted under

shade and the soil must be protected to

retain moisture and provide nutrients

Mars has supported farmers in applying

modern farming techniques such as

intercropping with other plants to

enhance canopy cover and improve soil

quality harvesting cocoa is also an

important process cocoa pods are only

harvested when fully ripe to ensure the

quality of the beans

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in the middle of the farm you can see

cacao trees Laden with fruit carefully

tended by experienced Farmers they cut

ripe cacao pods extract the seeds and

dry them under the sun the air is filled

with the cheerful sounds of laughter and

pride in their word these cacao beans

not only provide the rich flavor for

M&M's but also support sustainable

development for farming communities

before receiving training the Coco yield

Pur season was only about 500 kg after

the farmers received training the

harvested cocoa yield soared to 1.5

[Music]

tons since 2012 M&M has supported

300,000 cocoa farmers in kot delore and

Indonesia after harvesting the cocoa

beans are fermented and dried which are

critical steps in developing the

characteristic flavor of cocoa

[Music]

from the farm the cacao beans are

transported to the factory upon entering

the factory the rich Aroma of chocolate

fills the

air have you ever wondered how chocolate

achieves its smoothness and perfect

[Music]

flavor this process takes place in

specialized melting ovens here cacao

beans are roasted ground and melted this

process is strictly controlled with

temperatures maintained at 45 to 50° C

ensuring perfect smoothness without

losing the chocolate's natural flavor

[Music]

the flowing chocolate gleams like sweet

nectar creating a mesmerizing sight the

melted chocolate is then molded into

small pieces using automatic molds

ensuring each candy is uniform in shape

and size

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the molded chocolate pieces are then

transferred to a cooling chamber to cool

gradually stepping into the cooling

chamber you'll feel the cool air

enveloping

[Music]

you next we move on to creating the

sugar shell did you know that this sugar

shell not only protects but also gives

M&M's their appealing look the chocolate

pieces are placed in large rotating

drums where the hard sugar shell is

formed here each candy C is sugarcoated

with a thin sugar shell gradually

adhering to the candy during the

rotation process this process is akin to

creating a protective armor for the

candy preventing it from melting and

maintaining its attractive shape the

sugar shell is sprayed in multiple

layers each layer drying before the next

is applied until the desired thickness

is achieved this process takes about 2

to 3 hours ensuring the sugar shell

aderes tightly to the chocolate inside

[Music]

the next step is coloring the candies

did you know that each M&M's candy goes

through a meticulous coloring process to

achieve its bright distinctive color

food coloring is sprayed onto each candy

through Modern spray machines here

you'll see the candies rolling evenly on

the conveyor belt being coated with

vibrant colors each color not only

catches the eye but also complies with

strict FDA Food Safety standards after

coloring the candies are polished to

achieve a smooth glossy surface this

mishing process adds an additional

protective layer ensuring M&M's always

look perfect until they reach consumers

[Music]

a distinctive feature of M&M's is the m

printed on each candy batches of candy

of the same color are mixed together to

form a combination of red yellow blue

green brown and orange then the candies

are sent to the printing machine to have

the M printed on their surface a special

conveyor belt mov each candy into its

own slot as the candies pass under the

rubber rollers the m is printed on each

one without cracking the candy shell

this process is similar to offset

printing approximately 2.6 million M&M

are printed each hour up to 100 million

M&M can be produced each day an

impressive number isn't

it finally the M&M's are automatically

packaged into various sizes from small

individual packs to large boxes for

families or events all are strictly

quality check before before leaving the

factory did you know that each pack of

M&M's goes through thorough inspections

to ensure only the best candies reach

consumers the M&M's Factory can produce

and package millions of candy packs each

day meeting huge demands from all over

the

world in addition to focusing on product

quality the &m factory is also committed

to Environmental Protection using

sustainable ingredients like Cacao from

eco-friendly Farms they apply advanced

technology to reduce emissions and save

energy including solar energy systems

and Water Conservation measures strict

Recycling and waste reduction programs

help lessen the environmental impact

Mars also organizes educational programs

to raise environmental awareness among

employees and the community

[Music]

because this greenhouse is is kind of

like a factory for discovery

the science that's going on here is

going to completely transform the impact

that Coco has on the

climate we truly can take the industry

to the the next level we've also got a

real responsibility to do

this in this greenhous the impact

potential we have on both thriving

people and a thriving planet is

unbelievable thanks for exploring the

M&M production process with us

oh

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if you're Amazed by the blend of

technology and craftsmanship we

showcased like share and comment your

thoughts below

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don't forget to subscribe to Captain

Discovery for more interesting Journeys