How to use the Deutsch HDT-48-00 Hand Crimper

WirecareTV

4 May 201203:23

Summary

TLDRIn this tutorial, Steve Crane from Wirecare.com demonstrates the ease of using the Deutsch HDT4800 hand crimp tool for creating high-quality crimps on Deutsch solid pins and sockets from size 12 to 20. The video guides users through setting the contact size, adjusting the crimp depth, and ensuring a secure four-point crimp with a single click. It highlights the tool's versatility and consistency in producing reliable connections, and invites viewers to explore Wirecare.com for a full range of Deutsch connectors and wire management solutions.

Takeaways

🛠️ The Deutsch HDT4800 is a hand-operated crimping tool designed for high-quality crimps.
🔌 It is versatile, capable of crimping Deutsch solid pins and sockets from size 12 to 20.
⚙️ The tool has simple adjustments for wire size and crimp depth, making it user-friendly.
🔄 To start, set the contact size dial to match the size of the contact you want to crimp.
🔒 Use the locking pin to secure the contact size setting if you are crimping multiple identical wires.
🔄 Adjust the contact seating depth by loosening the locking ring on the depth set screw.
🔨 Ensure the contact is level with the surface of the tool by turning the green adjusting screw.
🔗 Squeeze the handles slightly to hear a click, confirming the contact is held firmly in the crimping jaws.
🔌 Insert the stripped wire into the crimp barrel until it stops and then squeeze the handles together.
🔒 The locking ratchet action ensures the crimping die doesn’t release until the handles are fully closed.
👀 A properly crimped wire will have the crimps high on the barrel and be visible through the inspection hole.

Q & A

What is the purpose of the video?
-The purpose of the video is to demonstrate how to use the Deutsch HDT4800 hand crimp tool to form high-quality crimps on Deutsch solid pins and sockets.
Who is the presenter in the video?
-The presenter in the video is Steve Crane, a customer care consultant at wirecare.com.
What is the Deutsch HDT4800 hand crimp tool?
-The Deutsch HDT4800 hand crimp tool is a hand-operated tool designed for creating strong four-point crimps on Deutsch solid pins and sockets.
What wire sizes can the HDT4800 handle?
-The HDT4800 can handle Deutsch solid pins and sockets from size 12 down to size 20.
How do you set the contact size dial on the HDT4800?
-To set the contact size dial, lift it up, turn it so the contact size lines up with the indexing mark on the tool, and then let the dial drop down and lock in place at the chosen size.
Why might you use the locking pin on the size dial?
-The locking pin on the size dial is used to ensure that the setting doesn't accidentally change while you're working, especially when crimping several identical wires.
How do you adjust the contact seating depth on the HDT4800?
-You adjust the contact seating depth by loosening the locking ring on the depth set screw, inserting the contact with the crimp barrel facing up, and turning the green adjusting screw until the contact is just level with the surface of the tool.
What is the purpose of the single click sound when the handles are squeezed together slightly?
-The single click sound ensures that the contact is being held firmly in the crimping jaws, which is necessary for a proper crimp.
How do you know if a wire has been properly crimped using the HDT4800?
-A properly crimped wire will have the crimps high on the barrel, and the wire should be visible through the inspection hole in the barrel.
What is the benefit of using the HDT4800 for crimping?
-Using the HDT4800 ensures a positive, long-lasting connection due to its ability to create secure and consistent crimps time after time.
Where can viewers find more information about Deutsch connectors and accessories?
-Viewers can find more information about Deutsch connectors and accessories, as well as wire, hose, and cable installation and management solutions, by visiting wirecare.com.

Outlines

00:00

🔧 Introduction to Crimping with the HDT4800

Steve Crane from Wirecare.com introduces himself and presents the HDT4800 hand crimp tool. He explains its purpose and the ease of using it to form high-quality crimps on Deutsch solid pins and sockets ranging from size 12 to size 20.

📏 Setting the Contact Size

The first step in using the HDT4800 tool is adjusting the contact size dial to match the desired contact size. This involves lifting and turning the dial until it aligns with the indexing mark and then locking it in place. For repetitive tasks, a locking pin can be used to prevent accidental changes.

🔧 Adjusting the Crimp Depth

Next, Steve explains how to set the contact seating depth by loosening the locking ring on the depth set screw. With the handles open, the contact is inserted with the crimp barrel facing up, and the green adjusting screw is turned until the contact is level with the tool surface. The lock nut is then tightened to secure the setting.

🔒 Ensuring Secure Contact Placement

With the contact in place, squeezing the handles slightly until a click is heard ensures the contact is firmly held in the crimping jaws. The stripped wire is then inserted into the crimp barrel until it stops, and the handles are squeezed fully to complete the crimp. The ratchet mechanism releases the die once the crimp is fully closed.

✅ Verifying a Proper Crimp

A correctly crimped wire will have crimps high on the barrel with the wire visible through the inspection hole. This ensures a positive, long-lasting connection. The HDT4800 crimper provides secure and consistent crimps every time.

🌐 Explore Wirecare.com for More Solutions

Steve concludes by inviting viewers to visit Wirecare.com to explore a wide selection of Deutsch connectors, accessories, and a full range of wire, hose, and cable installation and management solutions.

Mindmap

Keywords

💡Deutsch

Deutsch is a brand known for manufacturing high-quality electrical connectors and accessories. In the context of the video, Deutsch is the manufacturer of the connectors and crimps that the HDT4800 hand crimp tool is designed to work with. The script mentions that the tool can crimp Deutsch solid pins and sockets, highlighting the compatibility and focus on this brand's products.

💡HDT4800

HDT4800 refers to a specific model of a hand crimp tool manufactured by Deutsch. This tool is highlighted in the video as being capable of creating high-quality crimps on various sizes of Deutsch connectors. The script emphasizes its versatility and ease of use, making it a key component in the demonstration.

💡Crimp

A crimp is a process used to secure a wire to a connector by compressing the connector around the wire. In the video, the HDT4800 is shown to create a 'strong four point crimp' on Deutsch connectors, which is crucial for ensuring a secure and reliable electrical connection.

💡Wire Size

Wire size refers to the diameter of the wire that is being connected to a crimp. The script mentions that the HDT4800 can handle wire sizes from size 12 down to size 20, indicating its adaptability to different wire thicknesses and the importance of matching the tool's settings to the wire size being used.

💡Crimp Depth

Crimp depth is the distance the crimp tool compresses the connector around the wire. The script describes adjusting the crimp depth to ensure the contact is seated properly, which is essential for a secure and consistent crimp.

💡Contact Size Dial

The contact size dial is a feature on the HDT4800 tool that allows the user to select the appropriate size for the connector being crimped. The script explains how to set this dial to match the size of the contact, which is a critical step in the crimping process.

💡Locking Ring

The locking ring is a mechanism on the HDT4800 that secures the contact size dial and crimp depth settings. The script mentions loosening and tightening this ring to adjust the settings, emphasizing the importance of securing the settings to prevent accidental changes during use.

💡Crimp Barrel

The crimp barrel is the part of the connector where the wire is inserted and secured. The script describes how the wire is inserted into the crimp barrel and how the crimp tool compresses the barrel around the wire to create the crimp.

💡Inspection Hole

The inspection hole is a feature on the crimp barrel that allows the user to visually check the quality of the crimp. The script mentions that a properly crimped wire will have the crimps high on the barrel and the wire visible through this hole, indicating a successful crimp.

💡Locking Ratchet Action

The locking ratchet action is a feature of the HDT4800 that holds the crimping die in place until the handles are fully closed. The script explains that this action ensures the crimp is completed before the tool releases, highlighting the tool's precision and reliability.

💡Wirecare.com

Wirecare.com is the website mentioned in the script where viewers can find more information about the HDT4800 and other products. The script encourages viewers to visit the site to see the full range of Deutsch connectors and accessories, positioning it as a resource for further information and purchasing options.

Highlights

Introduction to the Deutsch HDT4800 hand crimp tool.

The HDT4800 is a hand-operated tool with simple adjustments for wire size and crimp depth.

Versatile tool for crimping Deutsch solid pins and sockets from size 12 to 20.

Quick settings enable making quality crimps consistently.

Step-by-step guide on using the HDT4800 tool.

Setting the contact size dial to match the contact size.

Using the locking pin to secure the contact size setting.

Adjusting the contact seating depth with the depth set screw.

Inserting the contact into the tool and adjusting the green screw.

Tightening the lock nut to secure the contact in the crimping jaws.

Ensuring the contact is held firmly in the crimping jaws before crimping.

Inserting the correctly stripped wire into the crimp barrel.

Completing the crimp by fully closing the handles.

Automatic release of the crimping die after the handles are fully closed.

Inspecting the crimp through the inspection hole in the barrel.

A properly crimped wire ensures a positive, long-lasting connection.

The HDT4800 crimper creates secure, consistent crimps every time.

Visit wirecare.com for a full selection of high-quality Deutsch connectors and accessories.