1 API 650 Intro, Design of storage tanks

Arveng Training & Engineering
26 Sept 202226:35

Summary

TLDRThis video script focuses on API 653, covering the inspection and repair of above-ground storage tanks. It outlines the design process, emphasizing the tanks' role in storing various commodities like crude oil and LPG. The script discusses design codes to prevent disasters, highlighting the API 650 code's requirements for steel welded tanks, including storage of liquid fluids, support conditions, and pressure and temperature limits. It also explores different tank roof types, their mechanical design implications, and the importance of understanding roof configurations for load determination. The script further delves into floating roofs, their types, and their role in reducing evaporation losses, concluding with considerations for material selection and tank shell thickness calculations.

Takeaways

  • 📚 API 653 is a standard for inspecting and repairing above-ground storage tanks, which are crucial for storing various commodities like crude oil, LPG, and water.
  • 🔍 The primary purpose of storage tanks is to hold large quantities of fluid at a relatively low installation cost, operating mostly at atmospheric or near-atmospheric conditions.
  • 🏗️ Design codes, including API 650, are used to prevent disasters and ensure safety by setting minimum requirements for design, fabrication, material selection, inspection, and installation.
  • 🚫 Tanks designed with API 650 can only store liquid fluids, must have a bottom supported by sand, gravel, or concrete, and must operate with internal pressure below 17 kilopascals and temperatures below 93 degrees Celsius.
  • 🔧 The API 650 code is divided into two main parts: the first part contains mandatory requirements, and the second part includes annexes with good practices, recommendations, and examples.
  • 🛠️ Mechanical design aspects covered by the code include materials, design, and fabrication, with a focus on understanding roof configurations to determine loads and design tank parts.
  • 🌡️ Fixed roof tanks are suitable for non-volatile liquids and are the most common in industry, while floating roofs are used for volatile products to minimize evaporation.
  • 🏭 Different roof types include conical, dome, and umbrella types, each with specific configurations and suitable for different tank sizes and fluid types.
  • 🔄 Floating roofs come in two types: external, which rests on the liquid and is exposed to the environment, and internal, which is not in direct contact with solar radiation and reduces product contamination.
  • ⚖️ The design of storage tanks must consider various loads, including operating weight of the fluid, seismic loads, and wind pressure, to ensure structural integrity and safety.
  • 🛡️ Material selection for tanks is guided by best practices, client specifications, and metallurgy specialists, with carbon steel, stainless steel, and aluminum being common choices.

Q & A

  • What is the primary purpose of above ground storage tanks?

    -Above ground storage tanks are primarily used to store large quantities of various commodities for later use, sale, or further processing.

  • What types of products are commonly stored in above ground storage tanks?

    -Products commonly stored include crude oil and its derivatives, butane, propane, LPG, solvents, water, and more.

  • What are the main characteristics of above ground storage tanks?

    -They are a buffer between different process stages, easy to build, operate at atmospheric or near atmospheric conditions, and are generally built in situ.

  • Why are design codes important for storage tanks?

    -Design codes are important to avoid disasters affecting humans and include a range of experiences and good practices, stating minimum requirements for design, fabrication, material selection, inspection, and installation.

  • What are the specific requirements for tanks designed with the API 653 code?

    -Tanks must store only liquid fluids, have bottoms supported by sand, gravel, or concrete, maintain internal pressure below 17 kilopascals, and operate at temperatures below 93 degrees Celsius, or up to 260 degrees if Annex M requirements are met.

  • What is the difference between atmospheric and low-pressure tanks as defined by the API 650 code?

    -Atmospheric or low-pressure tanks, as defined by the API 650 code, are those that can only operate with internal pressures below 17 kilopascals.

  • What are the main sections covered by the mandatory requirements in the API 650 code?

    -The mandatory requirements are divided into 10 sections covering the complete fabrication and installation cycle of a tank, with the most relevant parts being materials, design, and fabrication.

  • What are the different types of tank roofs mentioned in the script and how do they differ?

    -The different types of tank roofs include fixed roofs (cone type, dome type, umbrella type), self-supporting roofs, and supported roofs. Fixed roofs are used for non-volatile liquids, while self-supporting roofs are capable of supporting themselves without any structural element, and supported roofs use a structure to support the roof plates.

  • What is a floating roof and how does it function?

    -A floating roof is a circular metal structure with pontoons that allow it to float on the liquid in an open or closed tank, reducing evaporation losses and preventing product contamination.

  • What are the considerations for selecting a type of storage tank?

    -Considerations for selecting a type of storage tank include product losses, mainly due to evaporation, and the selection of the roof type, which is crucial from a mechanical design point of view to determine the loads to be supported.

  • What are the design conditions that need to be defined for a satisfactory design of storage tanks?

    -Design conditions include ambient temperature or fluid temperature, internal or external loadings, liquid level, corrosion allowance, external requirements like wind, seismic or snow loads, capacity, diameter, height, and fabrication requirements.

Outlines

00:00

🛢️ Introduction to API 653 and Storage Tanks

This paragraph introduces the topic of API 653, which is focused on the inspection and repair of above-ground storage tanks. It emphasizes the importance of understanding the design process to ensure the tanks' adequacy. Storage tanks are highlighted as a common storage solution for various commodities like crude oil, butane, propane, and water. The tanks are designed to store fluids at low installation costs and operate under atmospheric conditions. The API 650 code is mentioned as a crucial guide for designing steel-welded tanks, with requirements such as liquid storage only, specific support for the tank bottom, and limits on internal pressure and operating temperature. The paragraph also outlines the code's structure, which includes mandatory requirements and annexes with recommendations and examples.

05:00

🏭 Types of Storage Tank Roofs and Their Applications

This section delves into the different types of storage tank roofs, their characteristics, and applications. Fixed roof tanks are common for non-volatile fluids and can have conical, dome, or umbrella configurations. The choice of roof type is influenced by factors like tank dimensions, fluid characteristics, and manufacturing methods. Self-supporting roofs are capable of bearing their own weight without additional structural support, while supported roofs require a framework due to the weight and external loads. Floating roofs are designed for tanks storing volatile products, with the ability to float on the liquid surface, reducing evaporation losses. The paragraph distinguishes between internal and external floating roofs, with the former being more effective in preventing contamination and reducing emissions.

10:03

🔩 Design Considerations for Floating Roofs

The paragraph discusses the design and functionality of floating roofs, particularly focusing on internal floating roofs and their ability to reduce gas emissions. It explains the importance of proper sealing to prevent the accumulation of explosive gases and the need for adequate venting. The design of floating roofs must ensure they can move freely within the tank without damaging the tank body or other components. The paragraph also covers different types of floating roofs, including single deck and double deck, each with specific design requirements and applications based on tank size and environmental conditions. The API 650 code's Annex C provides detailed design guidelines for floating roofs.

15:04

🏗️ Design Conditions and Material Selection for Storage Tanks

This paragraph focuses on the design conditions that must be defined for a satisfactory tank design, such as pressure, temperature, and various loads including seismic and wind. It stresses the importance of considering all loads simultaneously to determine the most stringent design scenario. Material selection is also discussed, with the API 650 code providing guidelines on allowed materials and their requirements. Common materials for tank fabrication include carbon steel, stainless steel, and aluminum. The code categorizes materials into six groups, with ASME and ASTM designations being the most frequently used. The paragraph also touches on the methods for determining tank shell thickness, with a focus on the one-foot method, which is simple and conservative.

20:04

⚙️ Calculation Methods for Tank Shell Thickness

The paragraph explains the one-foot method for calculating tank shell thickness, which is widely used due to its simplicity and safety. This method assumes the maximum stress point for each shell course is located one foot above the base, leading to a conservative calculation. It is not applicable for tanks with diameters over 61 meters. The calculation compares normal operation loads and hydrostatic test loads, adopting the greater value for determining shell thickness. Factors considered include the tank's mean diameter, liquid level, fluid density, corrosion allowance, and allowable stress.

25:05

💠 Bottom Plate Design and Fabrication

This section discusses the design and fabrication of the bottom plates of storage tanks, which are crucial for ensuring the tank's seal tightness. It covers the different joint types for bottom plates, with overlapped joints being preferred for their ease of assembly and cost-effectiveness. The paragraph also addresses the minimum thickness requirements for bottom plates, considering the need to withstand bending and compressive loads. The design of annular plates is also discussed, including their width determination and the factors influencing their minimum thickness as per the API 650 standard. The use of annular plates helps reduce stress concentration and increase resistance against overturning moments.

Mindmap

Keywords

💡API 653

API 653 is a standard set by the American Petroleum Institute for the inspection and repair of aboveground storage tanks. It is a crucial reference for professionals in the industry to ensure the safety and integrity of storage tanks. The video script outlines the importance of adhering to this standard to prevent disasters and ensure the tanks are designed, fabricated, and maintained according to the collective experiences and best practices.

💡Storage Tanks

Storage tanks are large containers used to hold various commodities such as crude oil, propane, and water. They are designed to store large quantities of fluid at relatively low installation costs. The script discusses the different types of storage tanks, their design considerations, and the materials used in their construction, highlighting their importance in the storage and processing of various products.

💡Design Codes

Design codes are a set of minimum requirements for the design, fabrication, material selection, inspection, and installation of tanks. They are essential to avoid disasters that can affect humans and the environment. The script emphasizes the role of design codes in ensuring the tanks are built to withstand various loads and conditions, thus maintaining safety and reliability.

💡Atmospheric Conditions

Atmospheric conditions refer to the normal air pressure and temperature conditions at sea level. The script mentions that storage tanks operate at atmospheric or near-atmospheric conditions, which means they are designed to handle pressures and temperatures that are typical of the environment where they are located.

💡Internal Pressure

Internal pressure is the pressure exerted by the fluid stored within the tank. The script specifies that tanks designed with the API 653 code must have an internal pressure lower than 17 kilopascals, indicating the tanks are designed to handle low pressure and are not suitable for pressurized service.

💡Roof Types

Roof types are the different configurations of the top part of a storage tank. The script discusses various roof types such as fixed roofs (cone, dome, and umbrella) and floating roofs (internal and external). The choice of roof type is critical for the design of the tank as it affects the tank's ability to contain the stored fluid and its resistance to environmental factors.

💡Floating Roof

A floating roof is a type of tank roof that floats on the surface of the liquid stored in the tank. The script explains that floating roofs are used to reduce evaporation losses and can be either internal or external. They are designed to move up and down with the changing liquid level, which is crucial for tanks storing volatile products.

💡Seismic Design

Seismic design refers to the consideration of earthquake effects in the design of structures. The script mentions that seismic design is one of the annexes in the API 650 code, which means that storage tanks must be designed to withstand the forces generated by seismic activity to ensure their stability and safety.

💡Allowable Stress

Allowable stress is the maximum stress that a material can withstand without permanent deformation or failure. The script discusses how the thickness of the tank shell is determined based on allowable stress, ensuring that the tank can support the loads it will experience without exceeding the material's strength limits.

💡Hydrostatic Pressure

Hydrostatic pressure is the pressure exerted by a fluid at rest due to the force of gravity. The script explains that hydrostatic pressure increases with depth, which is why the bottom of the tank shell requires a thicker plate to withstand the higher pressure at the bottom compared to the upper parts of the tank.

💡Annular Plate

An annular plate is a ring-shaped plate used at the base of a storage tank to distribute the load from the tank shell and roof. The script mentions that the annular plate helps to reduce stress concentration at the shell-bottom joint and increase the tank's resistance to overturning moments induced by external loads.

Highlights

API 653 focuses on the inspection and repair of above-ground storage tanks, which are crucial for storing various commodities like crude oil, LPG, and water.

Storage tanks serve as a buffer in processes, are easy to construct, and operate under atmospheric conditions.

Design codes like API 653 are essential for preventing disasters and are based on collective experiences and best practices.

Tanks designed per API 653 must store liquid fluids, have a bottom supported by sand, gravel, or concrete, and operate under specific pressure and temperature conditions.

API 650 code, from the American Petroleum Institute, is divided into two parts: mandatory requirements and annexes with recommendations and examples.

Mandatory requirements cover 10 sections, including materials, design, and fabrication, which are critical for the tank's mechanical design.

Annexes in API 650 provide guidance on roof types, pressure considerations, seismic design, and allowable nozzle loads.

Storage tanks are designed to minimize product loss, primarily through evaporation, influenced by temperature variation.

The selection of the roof type is critical in the design process, as it affects the tank's ability to handle different products and processes.

Fixed roof tanks are widely used for non-volatile fluids and can have conical, dome, or umbrella configurations.

Floating roofs are used for volatile liquids, eliminating the vapor space between the liquid and the tank roof.

Internal floating roofs can prevent product contamination from environmental factors and reduce evaporation losses.

Design conditions for storage tanks include pressure, temperature, loading, and external requirements like wind and seismic conditions.

Materials for storage tanks can vary, and API 650 provides guidelines on allowed materials and their requirements.

The thickness of tank shells is determined by considering hydrostatic pressure, with methods like the one-foot method providing simplicity and safety.

Bottom plates of tanks are crucial for sealing and can be fabricated with overlapped joints or butt joints, with specific requirements for thickness and width.

Annular plates are used to support the tank's weight and reduce stress concentration, with their dimensions determined by various factors including tank diameter.

Transcripts

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hi there

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you are watching a video of API 653

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inspection and repair of above ground

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storage tanks

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the contents that will be covered in

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this module have been outlined to

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understand the design process of this

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element in order to arrive to an

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adequate design

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above ground storage tanks are the most

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used of all types of storage facilities

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storage tanks are widely used to hold

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large amounts of various commodities for

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later use sale or further processing

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such products include crude oil and its

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derivatives butane propane LPG solvents

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water

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Etc

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what are storage tanks designed for

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mainly to stock large quantities of

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fluid at relatively low installation

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cost

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some of their characteristics are

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they are a buffer between the different

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stages of the process

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they are easy to build compared to other

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similar equipment

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they operate at atmospheric or near

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atmospheric conditions

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generally they are built in situ

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the purpose of using design codes is to

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avoid disasters that can affect humans

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therefore they comprise a range of

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experiences and good practices

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the code States the minimum requirements

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for the design fabrication material

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selection inspection and installation of

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Tanks fabricated with steel welded

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plates

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tanks designed with this code must meet

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the following requirements

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tanks can only store liquid fluids

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the bottom of the tank must be sand

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gravel or concrete supported

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the internal pressure in the tank must

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be lower than 17 kilopascals

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and the operating temperature has to be

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lower than 93 degrees

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going up to 260 if Annex M requirements

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are met

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before we start reviewing the code

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organization and the minimum

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requirements is convenient to establish

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the main differences between the

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equipment used to store products

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a good comparison could be made

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regarding the pressure level to which

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they can operate

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storage tanks designed according to the

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API 650 code are also known as

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atmospheric or low pressure tanks

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since they can only operate with

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internal pressures below 17 kilopascals

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the API 650 code from the American

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petroleum Institute is divided in two

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main parts

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in the first part of the code the

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mandatory requirements are found where

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the scope definitions and Main contents

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are included

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in the second part we find the annexes a

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set of good practices recommendations

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and examples

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[Music]

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the mandatory requirements are divided

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into 10 sections covering the complete

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fabrication and installation cycle of a

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tank

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from the mechanical design perspective

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the most relevant parts are

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materials

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design and Fabrication

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in the other hand the code has 27

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annexes

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covering the different roof types

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internal and external pressure

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considerations seismic design and

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allowable nozzle loads among others

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until aspect to consider When selecting

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a type of storage tank are product

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losses

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main product losses are those produced

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by evaporation that is temperature

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variation

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therefore the aspect that governs the

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design of the tongue is the selection of

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the roof type

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as observed in the picture there are

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different types of tank roofs mainly

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depending on the process and side

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requirements

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from the mechanical design point of view

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it is mandatory to fully understand the

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roof configuration in order to design

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the parts of the tank but more

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importantly to determine the loads to be

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supported

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fixed roof tanks are used for the

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storage of a large number of products

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usually non-volatite fluids at

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temperatures close to ambient

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it can be said that the largest number

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of applications in the industry use

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fixed roof tanks

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when the fluid to be stored is a product

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that tends to evaporate at operating

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temperature of the tank

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a vapor chamber is created between the

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level of the liquid and the tank roof

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to eliminate the vapor chamber between

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the liquid level and the roof floating

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devices resting on the liquid are used

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storage tanks with fixed roofs are used

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to store non-volatile liquids with a low

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content of light non-flammable products

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such as water diesel asphalt crude oil

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Etc

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[Music]

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its roofs can adopt different

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configurations depending on the

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dimensions of the tongue the fluid to be

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stored the tag material and the

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manufacturing method among other things

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the three configurations accepted by the

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API 650 code are

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cone type

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Dome type and

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umbrella type

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at the same time the roof can be

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self-supporting or supported

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clinical roofs are characterized by

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their easy construction

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the configuration of this type of roof

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is a cover with the shape of us and

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surface of a straight cone

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Dome type roofs are less used than

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conical roofs because of the complex and

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difficult manufacturing process

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each sheet and segment should conform to

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the radius of curvature of the roof thus

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increasing the cost and delivery time

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umbrella type roofs are a variety of the

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Dome type

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which only keeps the curvature on the

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vertical axis on the circumferential

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axis the umbrella type roof is similar

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to The Cone type roof

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self-supporting roofs consists of a set

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of overlapped or bad welded plates

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because of their physical shape they are

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capable of supporting themselves without

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any structural element

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they are supported at the outer part of

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the roof by the Tongue shell

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the thickness of the roof blades must be

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calculated undesigned so that the roof

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can be self-supported

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self-supporting groups can adopt any of

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the three configurations mentioned

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earlier conical Dom type or umbrella

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type

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supported roofs share the same

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characteristics as the supporting type

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although in this case a structure is

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used to support the roof plates

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the main reason for using a frame is due

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to the fact that the weight of the

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plates to be supported and the external

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loads apply to the roof on weight

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mechanical elements snow

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Etc

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depending on the diameter of the tank

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and the loads to be supported the roof

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will be designed with or without columns

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a floating roof is a circular metal

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structure provided with a floating

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capacity because of the pontoons

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included in this structure

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the pontoons allow the roof to float on

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the liquid

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in an open or closed tank

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there are two types of floating roofs

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the external ones which rest on the

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store liquid and are in contact with the

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environment

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and the internal ones those not in

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direct contact with the solar radiation

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on rain

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the process of sending and receiving the

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stored liquid is the same for both

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configurations

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the main differences between internal

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and external roofs are the following

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can reduce evaporation losses

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[Music]

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internal floating roofs can effectively

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prevent the store product from being

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contaminated by winds and rain snow or

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dust

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[Music]

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tanks with internal floating roofs are

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easy to build and maintain

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in addition materials of the seal

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element have longer duration because

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they are not in direct contact with

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solar radiation

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in large diameter tanks where the fixed

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roof would have to be supported by

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columns

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making the sale between this and the

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floating roof complex

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in addition

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the cost of tanks with external floating

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roof is generally lower

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due to Manufacturing tolerances in the

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construction of large circular

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structures the diameter of floating

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roofs is smaller than the Tank's

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internal's diameter

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this Gap allows the roof to travel up

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and down without any interference with

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the tank wall

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the space between the floating roof and

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the inner tongue wall is closed by means

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of a set of mechanical seals divided on

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primary seals

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and secondary seals

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the requirements and design guidelines

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for this type of roofs are contained in

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Annex C of the API 650 code

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the design of the roof and its

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accessories should allow the roof to

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travel to the upper and lower liquid

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operation level

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without damaging the attack body

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the roof itself or any other vertices

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[Music]

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single deck floating roofs consists of a

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flood Central cover

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surrounded by pontoons floats which are

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divided radially into compartments

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since the roof is exposed to the

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environment the design must warranty

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adequate drainage

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the central cover is formed by a

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membrane formed by Steel plates

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overlapped and welded by means of

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affiliate weld usually only in the upper

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part and connected to the inner part of

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the pontoon

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the different parts of this type of roof

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are shown on the screen

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[Music]

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this type of roofing is used for tanks

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up to 65 meters in diameter

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for larger diameters fatigue caused by

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wind has been experienced due to the

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excessive flexibility originated in the

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central part of the tongue

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[Music]

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the double deck floating roof consists

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of two decks covering the entire roof

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the Pontoon has an upper and a lower

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membrane separated by a number of ribs

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between these two decks defining the

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compartments of the roof

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the outer ring with the compartments

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represent the main buoyancy element of

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the roof

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this type of roof is of much heavier

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construction than the previous one and

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also more expensive however

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a more rigid construction allows better

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drainage from the top of the roof

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[Music]

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the different parts of this type of roof

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are shown on the screen

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this type of roof is preferred for small

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tanks under 10 meters in diameter

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the to use Simple Roofing the central

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cover would be very small

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double decks roofs are also prepared for

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tanks with diameters above 65 meters

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its use is recommended in those areas

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where the load on the roof due to

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rainfall and debris is very high

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internal floating roofs are used inside

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fixed roof tanks to reduce gas emissions

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since this type of roof is not in direct

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contact with the atmosphere its

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construction is much lighter compared to

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external floating roofs

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the requirements for internal floating

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roofs are limited only by safety and

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durability factors

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[Music]

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allowed configurations and minimal

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requirements are included in Annex age

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of the API 650 code

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there are different types of internal

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floating roofs as shown on the screen

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going from bulkheaded type

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still pontoon type 2 aluminum sandwich

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type

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internal floating roofs can directly

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rest on the store product

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this way there is no Vapor space between

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the roof and the product

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[Music]

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the free space above the floating roof

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must be adequately vented to the

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atmosphere to avoid the accumulation of

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potential explosive gases

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[Music]

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the adequate definition of the design

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condition is a stepping stone of any

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satisfactory design in some cases the

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real difficulty of the calculation

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process lies with definition of the

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design conditions

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pressure and temperature are just two of

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the many design constraints that should

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be taken into account

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some of them are

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ambient temperature or fluid temperature

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requirements either internal or external

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loading Us in self-loads live or dead

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loads

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liquid level corrosion allowance

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external requirements side conditions

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such as wind seismic or snow

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capacity

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diameter height

play16:41

and Fabrication requirements

play16:43

[Music]

play16:47

due to the large quantities of product

play16:49

that could be stored in this type of

play16:51

equipment load's definition is one of

play16:54

the fundamental aspects to be evaluated

play16:57

prior to any development

play17:02

the loads that generally govern the

play17:04

design of storage tanks are the

play17:06

operating weight of the fluid

play17:08

seismic loads and the wind pressure

play17:12

these two last conditions depending on

play17:15

the site

play17:18

all loads acting simultaneously upon the

play17:21

tongue must be taken into account

play17:23

therefore the different design scenarios

play17:26

are determined

play17:28

checking the tank against every possible

play17:30

case

play17:31

until the most stringent is found

play17:34

[Music]

play17:37

the code does not recommend or suggest

play17:39

any material for any particular

play17:41

application

play17:43

the code merely States what materials

play17:45

are allowed and the requirements they

play17:47

have to comply with

play17:52

to select a material for an application

play17:54

the following should be consulted

play17:58

best practices and Lessons Learned

play18:02

authors of reference

play18:05

current Publications like API or Nays

play18:09

client specifications

play18:12

and Metallurgy specialists

play18:18

storage tanks can be fabricated from

play18:20

different materials carbon steel

play18:22

stainless steel aluminum Etc

play18:26

the API 650 code divides materials in

play18:30

six groups as it can be seen in the

play18:32

picture

play18:34

it is worth mentioning that some of the

play18:37

elements of storage tanks such as the

play18:39

annual plate are defined according to

play18:41

these groups

play18:42

[Music]

play18:48

the most used materials in the

play18:50

manufacture of storage tanks according

play18:52

to the API 650 code are those

play18:55

corresponding to the designation asmi

play18:57

ASTM

play19:01

the most used materials are indicated on

play19:03

the screen according to the groupings

play19:05

mentioned

play19:08

there are different methods accepted by

play19:10

the API 650 standard to determine the

play19:14

thickness of tank shells

play19:16

next we will review the different

play19:18

considerations to bear in mind to

play19:20

calculate this element

play19:24

it is clear to observe that the

play19:26

hydrostatic pressure will be maximum at

play19:29

the bottom of the tongue due to higher

play19:31

static head

play19:32

therefore the bottom shell course will

play19:35

require a thicker plate

play19:38

decreasing moving upwards in the tank

play19:40

shell

play19:43

circumferential stresses induced in the

play19:46

tongue shell due to the hydrostatic

play19:48

pressure are not linear

play19:50

mainly due to the presence of welded

play19:53

joints having higher allowable stresses

play19:56

than plates

play19:58

consequently the stresses in one shell

play20:01

course is not linear either

play20:04

having its maximum value at a certain

play20:06

height

play20:09

in order to establish the tank shell

play20:11

thickness the different calculation

play20:13

methods Define the height at which the

play20:16

maximum stresses are located in every

play20:18

shell course

play20:20

stresses that must be lower than the

play20:22

allowables

play20:26

there are three methods to determine the

play20:28

tongue shell thickness accepted by the

play20:31

storage tanks standard API 650. these

play20:35

are

play20:37

the one foot method

play20:40

the variable design Point method

play20:43

and the elastic analysis in other words

play20:46

infinite element analysis

play20:51

from all these three methods we will

play20:54

study the one foot method in this module

play21:01

from all three methods aforementioned

play21:03

the one foot methods is most widely used

play21:06

mainly due to its Simplicity and due to

play21:10

the fact that the results are in the

play21:11

safe side

play21:13

[Music]

play21:15

this method determines the Shelf

play21:18

thickness considering that the design

play21:20

point for each core's maximum stress

play21:23

point is located at one foot

play21:26

304.8 millimeters above the base of the

play21:29

shell course

play21:31

this simplification in the calculation

play21:33

process is on the safe side

play21:37

the one foot method cannot be used for

play21:40

tanks with diameters larger than 61

play21:43

meters

play21:45

the tank shelf thickness calculation

play21:48

according to the one foot method

play21:50

Compares two loads combinations

play21:54

normal operation loads

play21:56

and hydrostatic test loads

play22:00

the bigger value of these two afford

play22:03

mentioned will be adopted for the tank

play22:05

shell thickness

play22:08

its thickness is a function of

play22:11

the mean diameter of the tank

play22:15

the liquid level

play22:16

the specific density of the fluid

play22:19

the corrosion allowance if required and

play22:22

the allowable stress

play22:26

the bottoms of vertical cylindrical

play22:28

storage tanks are generally welded

play22:31

fabricated using steel plates

play22:35

plates used for bottoms can be joined

play22:38

according to the following

play22:41

using overlapped joints with fillet

play22:44

welds

play22:46

or with butt joints where a full

play22:49

penetration weld must be used

play22:54

overlapped joints are the preferred

play22:57

alternative for the fabrication of

play22:59

bottoms of off storage tanks mainly due

play23:02

to its easy assembly and reduce cost

play23:06

the arrangement of plates should

play23:08

warranty a minimum overlapping of 305

play23:12

millimeters

play23:13

[Music]

play23:16

the main purpose of the bottom plates is

play23:18

to guarantee the seal tightness of the

play23:20

tank

play23:21

and considering that these plates do not

play23:24

have to withstand the hydrostatic

play23:26

pressure of the fluid they require

play23:28

significantly smaller thicknesses than

play23:30

the shell plates

play23:33

a 1.5 millimeter thickness metal sheet

play23:35

or less will be able to withstand the

play23:38

bending and compressive loads generated

play23:41

in the outside part of the tank by the

play23:44

weight of the shells resting on this

play23:46

section

play23:47

however to prevent deformations when

play23:50

welding plates with a minimum thickness

play23:53

of 6 millimeters according to a

play23:55

requirements of the API 650 standard

play23:58

shall be used

play24:01

[Music]

play24:02

depending on the tank diameter

play24:05

the bottom plate Arrangement May adopt

play24:07

different configurations

play24:10

the main aspect to bear in mind when

play24:12

defining the fabrication procedure is

play24:15

the fact that plates will suffer a

play24:17

deformation after welding

play24:21

unless otherwise stated plate for bottom

play24:24

fabrication must be at least 1 800

play24:28

millimeters wide

play24:31

the weight of the tank mainly the shell

play24:33

and roof could be supported either by

play24:36

bottom plate or by an annular plate

play24:42

unrolled plates are used mainly to

play24:44

reduce the effect of stress

play24:46

concentration at the Shell bottom joint

play24:50

the use of a thicker annular ring plate

play24:53

under the tongue shell is prescribed by

play24:55

the API 650 standard

play24:59

[Music]

play25:00

with this plate the effect of

play25:03

differential settlement of the bottom of

play25:05

the tank is reduced and the resistance

play25:08

against overturning moments induced by

play25:11

external loads is increased

play25:17

externally another plates must adopt a

play25:21

circular shape while internally they can

play25:24

adopt circular or polygonal

play25:26

configurations

play25:29

generally unreal plates follow the

play25:32

polygonal approach for the internal site

play25:38

when annular plates are required the

play25:40

width shall be determined by using the

play25:43

equation shown in the picture

play25:45

but not less than 600 millimeters

play25:47

between the interior of the tank and the

play25:50

nearest welded joint

play25:52

leaving a 51 millimeter projection

play25:54

outside of the tank

play25:58

the recommended width of the annular

play26:00

plate is a function of

play26:02

the annual plate thickness

play26:05

the maximum liquid level

play26:07

and their specific gravity of the fluid

play26:11

depending on the tongue Shell First

play26:13

course thickness and depending on the

play26:16

induced stress in this same element

play26:19

the IPA 650 standard indicates the

play26:23

minimum thicknesses of annular plates

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الوسوم ذات الصلة
Storage TankAPI 653Design ProcessInspectionRepairSafety StandardsFluid StorageEngineeringRegulatory ComplianceIndustry Practices
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