Sodium Cell Charging and Discharging Analysis, Hardware Compatibility. Future or Niche product?

Off-Grid Garage
27 Feb 202438:22

Summary

TLDRThe video explores sodium ion batteries, testing their charge/discharge curves, voltage ranges, capacity, and compatibility with existing lithium hardware. It finds sodium batteries have very different charge behavior, with more linear discharge but lower usable capacity. Charging to 3.95V yields 1.3Ah capacity. Discharge plateau occurs around 2.6V, optimal cutoff is 2V. Inverter voltage ranges may only allow 80% sodium battery use. More testing is needed, but hardware changes seem necessary for full sodium support, challenging their drop-in claims.

Takeaways

  • ๐Ÿ˜€ The video tests and compares sodium ion and lithium ion phosphate batteries
  • ๐Ÿ”‹ Sodium batteries have very different charge/discharge curves from lithium batteries
  • โšก Sodium batteries can be charged from -10ยฐC to 45ยฐC unlike lithium batteries
  • ๐Ÿ”‹ The sodium battery voltage range is huge - from 1.5V to 3.95V per cell
  • โฑ A 1.3Ah sodium cell takes about 1.5 hours to charge/discharge at 0.5C
  • ๐Ÿ˜• Existing inverters can only use a portion of sodium battery capacity due to voltage limits
  • ๐Ÿค” Not clear what the optimal sodium battery charge/discharge depths are for longevity
  • ๐Ÿ›  BMS parameters can be configured for sodium batteries, but hardware changes may be needed
  • ๐Ÿ”ฌ More sodium battery testing needed - capacity, longevity, safety, overcharge tolerance
  • โณ Overall sodium battery tech seems early stage and far from replacing lithium batteries

Q & A

  • What type of batteries are being tested in the video?

    -The batteries being tested are sodium-ion batteries, which use sodium instead of lithium as the charge carrying ion.

  • How do the dimensions and appearance of the sodium-ion 18650 cells compare to normal lithium-ion cells?

    -The sodium-ion 18650 cells have the exact same dimensions and look identical on the outside to standard lithium-ion 18650 cells. The only difference is they have a blue heat shrink wrap to denote the negative terminal.

  • What is the charging voltage and charging protocol used for the sodium cells?

    -The sodium cells are charged to 3.95 volts at a rate of 0.5C with a cutoff current of 0.05C.

  • What are the key differences between the discharge curves of sodium-ion and lithium-ion phosphate cells?

    -The sodium cell discharge curve is much more linear overall. It has a plateau region from 2.9-3V but lacks the steep voltage drop-off at the end that lithium-ion phosphate cells have.

  • Can existing lithium-ion phosphate BMS systems be reconfigured for use with sodium-ion batteries?

    -Yes, the JK BMS tested in the video was configurable for the different voltage and current parameters needed for sodium-ion batteries.

  • What inverter challenges exist when trying to use sodium-ion batteries?

    -Many inverters have tighter voltage cut-off thresholds that would prevent the full charge/discharge capacity of sodium cells from being utilized.

  • What is the typical shipping voltage for sodium cell prototypes?

    -The manufacturer specifications indicate the cells are typically shipped with a 20-30% state of charge, not at 0 volts.

  • What further testing does the presenter want to conduct on the sodium cells?

    -Additional tests proposed are overcharging to see if the cells will explode/catch fire since they are supposedly safe, and discharging fully to 0V to see if additional capacity can be obtained.

  • What open questions remain about best practices for sodium-ion battery usage?

    -Optimal depth of discharge, impact of extreme charge/discharge on cycle life, and other usage recommendations are still yet to be determined.

  • Does the presenter think sodium-ion batteries will replace lithium-ion batteries anytime soon?

    -No, he believes lithium-ion phosphate chemistry is currently very good and sees challenges around hardware compatibility with sodium-ion batteries being adopted.

Outlines

00:00

๐Ÿ“ฝ๏ธ Introducing sodium batteries and testing plans

The video introduces sodium ion batteries that will be tested and compared to lithium iron phosphate batteries. Testing will look at charging, discharging, capacity, charge/discharge curves, suitable equipment like inverters and BMS, and safety. A 12V 50Ah sodium ion battery will also be tested.

05:00

๐Ÿ“ƒ Specifications for the sodium ion cells

The key specifications for the 18650 sodium ion cells are provided, including capacity, voltages, charge/discharge rates, temperature ranges, cycle life, safety tests, and more. There is some confusion on whether the capacity is 1.3Ah or 1.5Ah.

10:02

๐Ÿ’ป Software setup and initial charge test

The EB tester software and hardware are set up to test the sodium ion cell. An initial charge test is performed to 3.95V with 0.1A cutoff to analyze the charge curve and capacity.

15:04

๐Ÿ”‹ Discharge test and analysis of curve

The cell is discharged at 0.5C down to 1.5V to get the full discharge curve. Capacity measures 1.3Ah. The curve shape is analyzed, showing a plateau region around 2.7V. 2V seems a reasonable discharge cutoff.

20:05

โšก๏ธ Charge test and discussion of usage

The cell is charged back up at 0.5C, measuring 1.31Ah capacity. The charge curve is fairly linear. There are no usage guidelines on state of charge limits, unlike lithium batteries.

25:05

๐Ÿ”ง Testing compatibility with BMS and inverter

A JK BMS can be programmed for sodium ion batteries. Testing shows multiplus inverters can only use 86% of a 16S sodium pack due to voltage limits. So hardware changes may be needed to support sodium batteries.

30:07

๐Ÿ˜• Challenges integrating sodium batteries

Even though BMS programming seems possible, inverter voltage ranges severely limit capacity usage of sodium batteries. Significant hardware changes may be needed for adoption. Lithium iron phosphate systems have no such issues currently.

35:09

๐Ÿค” Future sodium battery testing ideas

Further sodium battery testing ideas are proposed, like discharge to 0V, overcharge testing, and more capacity measurements. The differences to lithium batteries are highlighted.

Mindmap

Keywords

๐Ÿ’กsodium batteries

Sodium batteries are a new battery chemistry using sodium ions rather than lithium ions. They are presented in the video as an alternative to the popular lithium iron phosphate batteries. The video tests sodium battery characteristics like charge/discharge curves, capacity, compatibility with equipment, etc. to evaluate if they can replace lithium batteries.

๐Ÿ’กcharge/discharge curves

The charge and discharge curves show how a battery's voltage changes during charging and discharging. The video analyzes the curves for sodium batteries to understand their behavior and compare to lithium batteries. For example, sodium batteries have a more linear discharge while lithium batteries plateau and then drop rapidly.

๐Ÿ’กcut-off voltage

The cut-off voltage is the minimum or maximum voltage at which charging or discharging is stopped to prevent damage. For sodium batteries, the charge cut-off is 3.95V while discharge is 1.5V, very different from lithium batteries. This affects compatibility with equipment.

๐Ÿ’กC-rate

The C-rate defines the charge or discharge current rate in relation to the battery capacity. For example, the video charges and discharges the sodium cells at 0.5C and 2C, meaning a 1.5Ah cell uses 0.75A and 3A current.

๐Ÿ’กstate of charge

State of charge (SOC) refers to the battery charge level, typically from 0 to 100%. The video observes that sodium battery voltage correlates well with SOC, allowing SOC estimation from voltage measurement.

๐Ÿ’กbattery management system (BMS)

A BMS manages charging, discharging and protection of battery packs. The video checks if a lithium BMS can be reconfigured for sodium batteries - parameters like voltage limits are adjustable but hardware compatibility needs more testing.

๐Ÿ’กbattery inverter

An inverter converts DC from batteries to AC for appliances. Inverters have voltage limits that may only utilize a portion of sodium battery capacity. For example, only 80% of a 48V sodium pack works with a Victron inverter.

๐Ÿ’กconstant current charging

Constant current charging method charges at a steady predefined current value, used in the video for analyzing sodium battery behavior. The voltage rises until it reaches the set maximum voltage.

๐Ÿ’กdepth of discharge

Depth of discharge (DOD) indicates how deeply a battery is discharged, from 0% (empty) to 100% (full). The lack of guidelines for sodium batteries raises questions on optimal DOD to maximize cycles while protecting health.

๐Ÿ’กsafety testing

As a new chemistry, verifying sodium battery safety is critical before mainstream use. The video references safety tests showing no fire/explosion concerns, but additional real-world testing may be needed for performance assurance.

Highlights

Testing lithium and sodium batteries to explore questions about sodium batteries

Sodium battery dimensions and look identical to normal 18650 lithium cells

Sodium battery charge voltage is 3.95V, discharge cutoff is 1.5V - very different from lithium batteries

Can charge sodium batteries from -10ยฐC to 45ยฐC unlike lithium batteries

Discharge capacity at high and low temps is 85-98% of capacity at 25ยฐC

Sodium batteries lose ~5% capacity per month when stored fully charged

Safety tests show no fire/explosion with sodium batteries after abuse tests

Discharge curve is very linear initially, then plateaus from 2.7-2.6V before dropping off

2V seems a good minimum discharge voltage based on the curve

Charge curve also quite linear, with rapid initial voltage increase

Can likely use existing BMS by programming limits for sodium chemistry

Inverters have very limited input voltage range - may only use 50-80% of sodium battery capacity

May need new inverter and BMS hardware designed for sodium chemistry

Lithium iron phosphate chemistry already mature, questions if sodium batteries will achieve breakthrough

More sodium battery testing videos coming on the channel

Transcripts

play00:11

[Music]

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[Music]

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[Music]

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guys welcome back to the offut garage

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here in super super sunny and very very

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hot Australia we have like uh 80 amps

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outside at the moment and know I'm

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already on 66% and it is 11:00 in the

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morning I've got all the time to fully

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charge this battery slowly today very

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slowly because there will be Sunshine

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until 5:30 or

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so well guys what can I say you have

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seen it in the intro we are going to

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test

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lithium we are going to test sodium

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batteries na+ or salt batteries I tell

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you there are a ton of questions about

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sodium batteries out there and I'm going

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to explore them all we will measure the

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heck out of these sodium batteries doing

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all the charge discharge test find out

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how to charge how not to charge them we

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will do capacity tests in both

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directions have a comprehensive and

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detailed look at the charge and

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discharge curve of these batteries how

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do they absorb do they need float mode

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what equipment can be used with sodium

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batteries the same inverter the same BMS

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do we still need active balancers so we

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will do the whole comparison between

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sodium batteries and lithium iron

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phosphate batteries we know lithium iron

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phosphate batteries very very well we

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have done a ton of testing here on the

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channel discovered every angle of these

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batteries but now slowly these sodium

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batteries are sneaking into the market

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and we want to see how far they actually

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are can we replace lithium iron

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phosphate with sodium batteries already

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so these are just the questions I came

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up while talking to the camera now I'm

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sure you've got a million other

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questions as well so without further

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Ado let's get

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[Music]

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started so there you go sodium batteries

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no lithium anymore huh so I bought these

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four 18650 cells well this one is not

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one of them this is actually a lithium

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ion 18650

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but if I mix them up you can't tell so

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of course exactly the same d dimensions

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and look as a normal 18650 cell and

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these ones have a capacity of 1.5 amp

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hours and a nominal voltage of 3.1 volts

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and they come with the usual blue heat

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rink negative on one side and the usual

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positive terminal on the other side so

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nothing special you cannot tell from the

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outside that these are sodium batteries

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and I bought four of them because I

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wanted to build a 12vt battery but is

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this actually possible with four of them

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or do we need only three or do we need 5

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um we don't know yet well to start with

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let's have a look at the data sheet they

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provided with these cells it's very

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interesting so here's the document they

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provided for these cells specification

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for sodium iron rechargeable cell I

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don't know exactly what kind of brand

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that is I couldn't find the name of the

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manufacturer of these cells here and

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there was also a bit of confusion from

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the beginning because these cells were

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offered as 1.3 a hour batteries and it

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says 1, 300 here in the specification as

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well but here on the heat ring it says

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1,500 so I guess we will find out so we

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want to have a look at the definitions

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before we start going deeper into the

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specifications here so we've got a

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capacity of 1.3 or 1.5 amp hours at 25ยฐ

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we've got an end voltage of 1.5 volts we

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can charge these batteries to 3.95 volts

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with a constant current of5 C and then

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we have the usual drop off of

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0.05c at 3.95 discharging with a

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constant current of

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0.5c down to 1.5 volts so 1.5 volts is

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our low limit and 3.95 is our high limit

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so this is very different to our

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well-known lithium ion phosphate

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batteries so here are the

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dimensions nominal voltage 3.1 volts

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charge voltage up to 3.95 volt

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discharge cut off is 1.5 internal

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resistance is smaller than 20 milliohms

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they claim an energy density of 118 wat

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hours per kilogram and here's another

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main difference to lithium iron

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phosphate batteries we can charge these

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batteries down to -10ยฐ C yeah only with

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2 C but we can still charge these

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batteries this would be a nogo for

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lithium and from 0 to 45ยฐ we can charge

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these cells with to 1 C if the battery

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getss hotter than 45ยฐ we cannot charge

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it anymore lithium phosphate goes to 55ยฐ

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we can discharge these batteries down to

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-30ยฐ C 0.2c again from 0 to

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45ยฐ 3 C and I'm sure we will test this

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in one of the upcoming videos and even

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above 45ยฐ up to 60ยฐ we can still pull 05

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C from this battery cell so as we have

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seen already the maximum constant charge

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current is 1 C up to 3.95 volts and then

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at 0.05 C we consider the battery to be

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fully charged we can discharge the cell

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with up to 3 C down to 1.5 volts very

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interesting okay charge and discharge

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curves of sodium cells we're not looking

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at that we will make our own charge and

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discharge Curves in this video here so

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here we have the usage conditions again

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so we can charge this battery from -10

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to + 45ยฐ and we can discharge from 30

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to+ 60ยฐ C so that's a bit of a

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difference to lithium ion phosphate so

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here we have the test conditions

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explained at 25ยฐ we are constant current

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constant voltage charging this battery

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to 3.95 volts with

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0.5c and with a cut off of 0.05 c as

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seen before the discharge constant

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current down to 1.5 volts we're

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discharging with 1 C 2C and 3C and

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getting different results with the Capac

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capacity so even at 3C they're claiming

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we are still getting 98% of the capacity

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but I'm not 100% sure how they mean this

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here is this like a discharge capacity

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at 1 C divided by discharge capacity at

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0.5c and this gives you more than 99% of

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the

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capacity I don't know ah yeah I think so

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so the cycle life is at 25ยฐ again the

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same conditions to charge the battery

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and discharging with 0 5c down to 1.5

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and then we have a discharge capacity at

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3,000 Cycles divided by a nominal

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capacity gives us more than 80% I guess

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this is how it works and here again the

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capacity calculation for high and low

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temperature this is always in relation

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to 25ยฐ so discharging the battery at

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very low temperatures gives you 85% of

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the capacity discharging the battery at

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very high temperatures gives you 98% %

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of the

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capacity then charging the battery at

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25ยฐ to 3.95 volts with

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0.05c cut off and storing the battery

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for one month in these conditions and

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then do a discharge test it gives you

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95% of the capacity so it looks like

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they are losing around 5% of their

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capacity if you store them for one month

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and then they have done all the safety

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tests with them viberation test no

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explosion no fire thermal abuse no

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explosion no fire so they heated up the

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battery to 130ยฐ C short current was also

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no explosion no fire they overcharged

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the battery with 1 C for 1 hour no

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explosion no fire and they discharged

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the battery with one C for 1.5 hours

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there was also no explosion and no fire

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they also did an impact test and there

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was no explosion and no fire and then

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there come the usual warning so don't

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use these batteries in water don't put

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them in fire so I will link this

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document on our website as well as the

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test results we are doing today so if

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you want to have a closer look at at all

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these specifications for these cells

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here so I'm pretty confident we can

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finish all the tests today charging and

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discharging with taking the curves and

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analyzing everything because I'm going

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to discharge and charge this battery

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with 0.5 C usually we use only 2 of a c

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but then charging and discharging would

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take 5 hours so here for a first look

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and taking the curves 5c it will be so

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for this test I'm using one of the

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standard 18650 holders here it's a four

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four battery holder but we using only

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one slot here for one

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battery and then I have already set up

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the EBC a20 tester which we will use

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connected to our computer to take the

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curve and we will connect the positive

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directly to this terminal and the

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negative directly to this one over here

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so we should have a voltage reading

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already 3 5 six I just got a bit scary

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at the moment because I thought this

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battery is so full but now it's a sodium

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battery it's not lithium ion phosphate

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so 3.5 volts totally fine all right then

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we are starting the EB tester software

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ah I tell you what it feels so good we

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want to actually connect this this com 7

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yes it is okay so we've got now the

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voltage here of our battery cell on the

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Monitor and we want to constant voltage

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charging with

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um yeah well is this a 1.5 it doesn't

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matter

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0.75 amps to

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3.95 volts and the cutoff current good

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old calculator 1 5 0 *

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0.05 cut of current is 75 milliamps

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0.075 is that correct so just checking

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again charging to 3.95 volts with 75

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amps and and then we have a cut off at

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75 milliamps all right let's uh fully

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charge this battery and then we do the

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full discharge with

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05c I'm not sure how long this will take

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here should be ready in about 20 minutes

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or so all right see you then I guess I

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will say this a lot of times in this

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video

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oh okay I think the cut off current is

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.1 amps this is the minimum I can go

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okay we go with that we're charging

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we've got current and we've got voltage

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which is rising all right see you in a

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couple of

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minutes oh we just pass the magical 3.65

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volt

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Mark and we keep charging oh

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God while this uh battery is charging

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here I have also a brand new 12vt 50 a

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hour sodium ion battery here so this is

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like a drop in 12vt battery and her

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Miller from Miller energy in Sydney here

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was so kind to donate this battery to me

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um he bought actually a couple of them

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to test them out they are prototypes and

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he said he's not very happy with them so

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he donated one to the offcut garage here

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for me to test and the good thing with

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this battery is we can also open the lid

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here and have a look inside what kind of

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BMS they have used what kind of cells

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how the battery is being built so we

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will do all this in a later video as

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well having a look at this um 12vt 50

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amp hour battery Tre uh just having a

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quick look at these specifications here

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so we've got a charge voltage here of

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9.2 to 15.6 volts that is insane

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standard charging 10 amps standard

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discharging 10 amps maximum is 50 for

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both so this will be very interesting to

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test out the voltages are so different

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wow

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caution only use 15.6 volt charger to

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avoid the risk of fire or explosion can

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sodium batteries actually catch fire or

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explode I thought they are so

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safe all right we are charging now for

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20 minutes or so we have reached the

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3.95 volts the the current is tapering

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off and we already down to 2

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amps there are so tiny currents

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unbelievable so I guess the cell is now

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absorbing and before we start our

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discharge test I also want to take the

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temperature of this cell 33.5 de this is

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at full charge now I'm not expecting the

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battery gets too warm during discharging

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but who knows so here in the cycle test

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tab I have already programmed the

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sequence so we're going to fully charge

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the battery again to 3.95 volts and this

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is only to get a common start point for

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our discharge I will do this with all

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the other cells as well and once we have

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reach that we do the discharge and this

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measures then the capacity and also

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takes the discharge curve cve all right

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charging has now stopped voltage is

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dropping just a little

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bit okay we start this test so it's

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charging again to 3.9 5 volts 0.1 amp

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cut off all right discharge has now

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commenced yep discharging with

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0.5c we've got the current up here

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constant current and this is our voltage

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curve all right I would say see you in

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uh 2 hours 2 hours and then we have a

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look at this discharge curve of a sodium

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battery I'm very excited I'm literally

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very excited this will be so different

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okay we are now discharging for 15

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minutes with um 75 amps voltage has gone

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down from 3.95 to

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3.5 and we can see a pretty linear

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discharge curve so far it is very

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lightly curved but very very different

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to lithium ion phosphate okay I just

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wanted to share this during the test

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because I think this is a very

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interesting well you find this

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interesting as well otherwise you

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wouldn't watch

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this all right see you in a bit all

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right and we are back in the garage

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after 1 hour and 46 minutes and 20

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seconds we've got the result we

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discharged the cell from 3.95 volts down

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to 1.5 with 7 50 milliamp of discharge

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current and we got a capacity of 1.3 to9

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amp hour so I'm not sure if these are

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1.5 a hour batteries or 1.3 a hour

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batteries still undecided here it could

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be the large discharge current as well I

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have a quick look at the

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temperature this is 35ยฐ so 2ยฐ more than

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before we started that's fine that could

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be the ambient temperature here as

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well so I will repeat this test with 2C

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discharge and see if there's any gain in

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capacity but I think these are 1.3 amp

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hour batteries and not 1.5 as it says on

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the heat shrink so here I can present

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you the discharge curve of the sodium

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battery and it looks very very different

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to lithium iron phosphate very different

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so this is where we started 3.95 volts

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discharging and the curve is going down

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very linear from here I would say to

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this point here this is a very linear

play16:33

discharge almost flat it's a bit banded

play16:36

here at the top roughly until here but

play16:38

then it goes very very linear down until

play16:41

here at 2.7 volts obviously there

play16:43

something happening with the Sodium

play16:46

battery we have discharged

play16:49

851 amp hour so far so that is 64% of

play16:53

the capacity already used and then the

play16:55

curve suddenly plateaus out a bit yeah

play16:58

probably roughly until here 2.62 volts

play17:02

and this where we have discharged around

play17:05

1 amp hour so around 75% of the capacity

play17:09

so and from here it goes downhill but we

play17:11

still have 25% of the capacity there so

play17:14

the voltage is going down further and

play17:16

further we are at 2 volts

play17:19

here here so here's exactly 2 volts and

play17:22

we have discharged 1.25 1 amp hours

play17:27

which is just over 95 4% of the measured

play17:30

capacity then the voltage goes further

play17:32

down there's another bit of a kink here

play17:34

in the curve at around 1.7 volts but

play17:37

then we have already discharged 1.31 amp

play17:40

hours so we are close to 99% discharged

play17:43

energy now so I would

play17:46

say if you discharge them down to 2

play17:48

volts and leave 5% in the battery that

play17:52

would be fine this is probably like 3

play17:54

volts with lithium ion phosphate

play17:56

batteries then you've got like five six

play17:58

or 7% still in the battery and usually

play18:00

we stop discharging at 3 volts and I

play18:03

would say the same here 2 volts should

play18:05

be your lowest discharge of these

play18:07

batteries so there is a bit of a jump in

play18:10

voltage at the beginning when you fully

play18:11

charge this battery to 3.95 volts but

play18:14

then again do you charge to 3.95 volts

play18:17

all the time you know this is like 3.65

play18:20

with our lithium iron phosphate we

play18:22

usually don't go that far do you leave a

play18:25

buffer of 5% at the top and five at the

play18:27

bottom and honestly I'm not even sure if

play18:30

this is necessary with sodium batteries

play18:33

so we are really missing out on these

play18:35

important and significant points on this

play18:38

discharge curve here like with lithium

play18:39

ion phosphate where we have this steep

play18:41

incline of voltage at the end and a

play18:43

steep incline at the beginning and then

play18:46

it plateaus out in the middle but here

play18:48

it's a very

play18:49

linear discharge curve bit of plateauing

play18:53

then here and then it goes further down

play18:56

and we know if sodium batteries are

play18:58

getting getting stressed as well as the

play18:59

lithium batteries so you keep actually a

play19:02

buffer at the top and at the bottom well

play19:04

we just don't know I guess we will do

play19:06

some more testing in the future with

play19:08

this battery here and see how far we

play19:10

actually should charge maybe it's enough

play19:12

if we charge to 3.7 volts and then

play19:15

absorb here and it gives us almost full

play19:18

capacity anyway watch this space well

play19:20

here at the bottom I would say 2 volts

play19:23

is a good number 95% of the capacity

play19:26

should be fine to stop discharging

play19:27

technically

play19:28

we can actually discharge this battery

play19:30

down to 0.0 volts right this is one of

play19:33

the marketing Arguments for sodium

play19:35

batteries you can discharge them to zero

play19:38

volts and they don't take any harm but

play19:40

from what I can see here I mean we are

play19:42

down to 1.5 volts and the and the curve

play19:44

goes really steep already I don't think

play19:47

there's any capacity left between 1.5

play19:49

and 0 volts so this is not the reason to

play19:51

discharge them to zero volts the only

play19:54

reason could be because of Transport the

play19:58

this is what you can read everywhere you

play20:00

discharge the batteries to zero volts to

play20:03

transport them

play20:05

safely well I have never heard of an

play20:09

accident somewhere where they

play20:11

transported lithium iron phosphate

play20:13

batteries with about 30 to 40% state of

play20:16

charge and they got into an accident and

play20:19

because the cells were still charged to

play20:22

30 or

play20:22

40% it got really

play20:25

bad I never heard of any incident

play20:28

worldwide so

play20:30

far if so I'm not sure if this

play20:32

discharging to zero volt is not really

play20:34

just a marketing trick hang on where was

play20:37

this ah here here it says here in the

play20:39

specification sheet as well single cells

play20:41

are shipped with nominal capacity of 20

play20:43

to 30% or according to customer

play20:47

requirements so even here they're saying

play20:49

the batteries will be shipped with 20 or

play20:51

30% state of charge not with 0% state of

play20:54

charge or zero volts okay I think this

play20:56

is very very interesting to see this

play20:58

discharge curve here and we now do the

play21:00

reverse we are now charging this battery

play21:01

up again to 3.95 volts take the full

play21:05

charge curve talk about it analyze it

play21:08

and see how far we should charge this

play21:10

battery okay I have now programmed the

play21:12

next task sequence here so we're going

play21:14

to discharge this battery down to 1.5

play21:17

volts again to get our zero point and

play21:19

then from there on we take the curve and

play21:21

charge it all the way up to 3.95 volts

play21:24

with 75 amps and then when we hit 0.1

play21:28

amps cut off weall it that's it that's

play21:32

our capacity test for the charging and

play21:34

we will have a look at the curve then of

play21:36

course I have saved the discharge curve

play21:39

and the data as well this will be all

play21:40

available on my website I'll talk about

play21:42

this again at the end of the video okay

play21:45

there we

play21:46

go we hit the task

play21:49

sequence discharging

play21:51

again okay and here we are charging

play21:55

voltage is rising

play21:57

steep obviously the charge current is

play22:00

constant and voltage is rising very fast

play22:03

we already at over two volts here after

play22:05

a few seconds 2.1 volts Rising very

play22:08

quickly all right I guess this is

play22:11

another 1 hour and 40 minutes so we will

play22:13

see us again

play22:18

at at around 4:00 hey that's almost b:

play22:22

right okay see you

play22:25

then I'm back it is 4 30 1 hour and 44

play22:29

minutes we have just reached the 3.95

play22:32

volts you can see the voltage is now

play22:34

being kept constant while the charge

play22:37

current is going down very very quickly

play22:40

we already down to 370 milliamps and at

play22:44

100 milliamps that's fully charged then

play22:48

so far we have charged

play22:49

1,36 Mah hours into this battery so

play22:53

pretty much the same as we have

play22:55

discharged I really believe these are

play22:56

1.3 amp per hour cells not 1.5 unless

play23:00

the quality is so bad and they have just

play23:02

less capacity as stated on the heat

play23:05

shink we can take another temperature

play23:07

measurement 35ยฐ stable at this uh

play23:12

temperature so the tester has just

play23:14

turned off voltage is now declining a

play23:18

bit we have charged

play23:20

1317 amp hours into this little cell

play23:24

starting from 1.5 and finishing at 3.95

play23:27

cut off 0.1 amps a fairly linear charge

play23:32

curve so here's 1.5 volts and the next

play23:36

measurement is already 2 volts so

play23:39

voltage Rises very quickly at the

play23:41

beginning I mean we have charged 1

play23:44

milliamp hour into this battery and the

play23:46

voltage has already jumped from 1.5 to 2

play23:49

volts incredible and then we see a

play23:51

fairly linear

play23:54

increase a bit of a bow and then we've

play23:56

got this Plateau here again in even in

play23:59

the charge curve so roughly starting

play24:01

from 2.9

play24:04

volts and finishing probably here

play24:07

somewhere at close to 3 volts the

play24:10

incline is a bit flatter and then we see

play24:13

a very very linear increase in voltage

play24:17

and capacity right until we hit the 3.95

play24:21

volts there's a bit of a Bend from maybe

play24:24

from here all the way up but this is so

play24:28

small so looking at the discharge curve

play24:31

and now the charge curve here that means

play24:32

you can actually measure the voltage of

play24:35

this sodium battery and can determine

play24:39

the state of charge of it just by

play24:41

measuring the voltage so if you measure

play24:44

3.44 volts this is roughly 50% of state

play24:48

of

play24:49

charge so and now let's determine so

play24:52

we've got

play24:55

1,317 at 1,2

play24:59

51 so does it make sense to charge these

play25:02

batteries to 95% only is this good for

play25:05

the health well we don't know we've got

play25:08

no information about this right and the

play25:10

same with the discharge does it make

play25:11

sense to stop discharging at 2 volts or

play25:14

should we go all the way down to 1.5

play25:16

will the sodium battery last longer if

play25:18

we use it between 10 and 90% state of

play25:21

charge we don't know so far there's no

play25:24

recommendation there's no data there's

play25:27

nothing out there

play25:28

nothing so obviously they achieve the

play25:31

3,000 Cycles by discharging the battery

play25:34

from 3.95 volts down to 1.5

play25:38

volts and here under cell usage

play25:41

condition there's only the temperature

play25:42

stated but there's no recommendation

play25:44

about state of charge while lithium iron

play25:47

phosphate manufacturers they actually

play25:48

stayed use the battery between 10 and

play25:51

90% but here I cannot read anything here

play25:54

we've got our charge and discharge curve

play25:56

again so it looks very similar to what

play25:58

we achieved just looking through all the

play26:01

specifications here again and there's

play26:04

nothing in here so that is pretty

play26:07

interesting before we have a quick

play26:08

discussion about this I will save all

play26:10

these information the curve and the data

play26:12

for it as a CSV file on my website the

play26:15

link is down under the video you can

play26:17

download the EB tester software for free

play26:20

you can import these CSV files I have

play26:23

here created and have the exact curve

play26:26

for voltage and current on your computer

play26:29

you can then use the right Mouse click

play26:32

to get all the data see it tells you it

play26:34

tells you the voltage the current the

play26:36

Amper hours and the wat hours for this

play26:38

specific moment and you can drag your

play26:41

mouse along the curve all the

play26:44

information is there free of charge it's

play26:46

free

play26:48

um

play26:50

actually uh let me go

play26:53

into this BMS the JK BMS here this is

play26:58

one of the new PB inverter

play27:00

bms's and we put in the password and

play27:03

let's see if I would be able to program

play27:06

this BMS here for sodium batteries so

play27:09

the cell over voltage protection at 3.95

play27:12

volts set okay okay it has it has it has

play27:15

accepted it we can set the requested

play27:18

charge voltage to 3.9 Volts for example

play27:22

yeah it would do it we would also reset

play27:25

the um BMS to 100% at 3.9 n needs to be

play27:29

lower come on JK 8 9 9 1 molt lower yep

play27:36

and the cell over voltage protection

play27:39

recovery I want to have at 3.8 volts

play27:43

okay this was this is actually possible

play27:47

to program what about the

play27:50

1.45

play27:52

volts okay accepted the under voltage

play27:56

protection is at at 1.5

play28:00

Vol accepted we are at zero at

play28:05

1.55

play28:07

Vols and the recovery would be at

play28:11

1.75 Vol for example okay so obviously

play28:13

we can use the JK BMS with sodium

play28:16

batteries all the parameters can be

play28:18

programmed for this type of chemistry

play28:21

that's cool so what about your inverter

play28:24

let's have a look at the victron multi

play28:26

plus 2 so we have to make a decision

play28:28

here what kind of battery are we going

play28:29

to build a 48 volt battery obviously a

play28:31

48 volt system how many of these sodium

play28:34

batteries do we need to put in series to

play28:36

get 55 57 volts so 57 volts divided by

play28:45

3.95 14 so you're building a 14s system

play28:50

can we build a 15s system 15

play28:53

3.95 Vol is 9.28 so this will be in the

play29:00

specifications for charging right so if

play29:03

we go in here somewhere it should tell

play29:06

us yeah the maximum the multipl plusus 2

play29:09

can charge is 64 volts and if you put 15

play29:13

of these sodium batteries in series

play29:15

we've got 59.2 5 volts so we could

play29:18

actually go one cell more and do a 16s

play29:22

3.95 which would be 63.2 volts this

play29:26

would still be in the spefic ifications

play29:27

for the multi plus 2 so we could charge

play29:29

a 16s sodium battery to 63.2 volts with

play29:34

a multi plus 2 okay now we have to look

play29:36

at the other side if we have a 16s

play29:38

battery 16 * 1.5 because this is how far

play29:44

we can discharge that would be holy

play29:47

that would be 24 volts so let's have a

play29:49

look in the inverter for the charger to

play29:52

still be operational is 37.2 volts so

play29:56

here uh

play29:59

37.2 ided by

play30:01

16 is 2.3 volts this is the maximum or

play30:07

this is the minimum I can discharge the

play30:09

batteries to otherwise my inverter would

play30:11

shut down due to a low voltage

play30:13

disconnect so here's our discharge curve

play30:16

again and we have calculated

play30:19

2325 volts 2.3

play30:24

25 um 2.32 five there a come on

play30:30

there there so this would be

play30:33

1,151 amp hours milliamp hours out of

play30:39

1,329 which is which is um 86% state of

play30:44

charge so we could use the multi plusus

play30:46

2 to fully charge this battery to 3.95

play30:49

volts and then discharge it down to 2.3

play30:52

something volts which gives us

play30:55

86% 86.6% % of the capacity of a sodium

play31:00

battery but this is the absolute maximum

play31:02

the inverter can do it goes almost to

play31:05

the maximum of 64 volts and it goes down

play31:08

to the absolute bare minimum of 37.2

play31:11

volts so we cannot use more capacity of

play31:13

these sodium batteries with this

play31:15

inverter how about other

play31:18

inverters so I just did the calculation

play31:20

here if we have a 12vt system

play31:22

considering of a 4S sodium battery this

play31:26

could be a voltage between 6 volts at

play31:29

the very low end to 15.8 volts an 8A

play31:33

system for a 24v battery lowest voltage

play31:37

is 12 volts for a 24 volt system really

play31:41

maximum voltage here 31.6 volts and a 48

play31:44

volt as we have seen could be 24 volt to

play31:48

63.2 volts so the voltage Delta is huge

play31:51

with these sodium

play31:53

cells and here let me turn on this

play31:55

screen recorder again and here I have

play31:58

the instructions for the fch for the for

play32:00

the peder inverter the voltage range

play32:02

goes to 10.5 to 15 volts the 24 volt

play32:07

version goes from 20 to 30 volt and we

play32:10

have 12 to 31 so we can only use a

play32:12

porion of the battery and the 48 volt

play32:15

version of the peder inverter goes from

play32:17

40 volt to 60 volts let's go quickly

play32:20

back into our discharge

play32:25

curve this is

play32:27

so you would be able to use only 80% of

play32:30

your sodium battery ah actually no I'm

play32:33

I'm incorrect here because the manual

play32:35

says because it says the maximum voltage

play32:38

is 60 volts not 63 we have to go into

play32:41

the charge

play32:42

curve over

play32:46

here so charging the battery to 60 volts

play32:49

only would leave us with 12% at the top

play32:51

which we cannot use with this inverter

play32:53

and what was the what was the other

play32:55

number I can't remember I put this all

play32:56

on the screen here so you will be very

play32:58

limited what you actually can use from

play33:00

this battery with the Peter inverter for

play33:02

example and you can have a look in the

play33:04

manual of your inverter you are using

play33:05

and put these information down in the

play33:07

video description what is the minimum

play33:09

and maximum input voltage for your

play33:11

inverter and then we can have a look in

play33:12

the curve and can figure out how much

play33:15

capacity would your inverter be able to

play33:17

use from a from a sodium battery a 16s

play33:21

sodium battery and to be honest this is

play33:24

only one aspect we are looking at now

play33:26

the voltage range from minimum to

play33:28

maximum and the existing equipment on

play33:30

the market and I'm sure they cannot just

play33:32

output a new software update for your

play33:34

inverter and then it will be sodium

play33:36

ready because the hardware in your

play33:37

inverter needs to run stable as well at

play33:39

1.5 volt per cell for a 12vt system the

play33:43

inverter still needs to run at 6 volts

play33:45

or a bit over 6 volts so as you can see

play33:48

this is already where the problem with

play33:49

the Sodium batteries start we have

play33:51

literally no Hardware to support this

play33:54

sort of chemistry the jkbm seems to be

play33:57

fine we can also have a look at other

play33:59

bms's see if we can program the step

play34:01

loss BMS for example for such a battery

play34:03

or the pace BMS but the inverter side

play34:06

seems to be far more difficult to match

play34:08

the sodium chemistry and because this

play34:09

cell number one is now fully charged

play34:11

here I want to take the opportunity to

play34:13

do another discharge test here with 2C

play34:16

and see if I get more capacity out of

play34:18

this battery yeah guys I guess so far

play34:21

this video from this afternoon fully

play34:23

charging fully discharging this sodium

play34:25

battery very very interesting and very

play34:29

different charge and discharge curves

play34:31

right and with all the hype about sodium

play34:35

batteries I'm not sure if these

play34:38

batteries will always have a

play34:39

breakthrough like the lithium iron

play34:41

phosphate batteries and we see these

play34:43

batteries here in cars in vehicles and

play34:45

tools and or in ebike batteries and all

play34:48

kind of stuff I mean this is one of the

play34:50

first generations of um sodium batteries

play34:53

here and they may put other goop inside

play34:55

at some stage to have have a flatter

play34:57

voltage curve then but imagine they have

play34:59

to make new hardware like new inverters

play35:01

and new um new bms's and new balancers

play35:05

just because everyone wants some sodium

play35:07

batteries now I think the lithium iron

play35:09

phosphate battery chemistry is very very

play35:11

good at the moment Top Notch Works a

play35:14

treat and there are no issues with it

play35:15

there are no safety issues there are no

play35:17

hardware issues there are no battery

play35:19

issues yeah all right guys I think we

play35:21

are doing more testing with the Sodium

play35:23

batteries if you want to see specific

play35:25

tests please leave them down in the

play35:27

comment section of this video here as

play35:29

well I'll have a look and pick some of

play35:30

them unfortunately the EC a20 tester

play35:34

goes only down to 1 volts so we cannot

play35:36

really discharge this battery to zero

play35:39

volts here and measure their overall

play35:41

capacity and see if there's any gain

play35:44

from 1.5 to 0 volts that would be a test

play35:48

I would be interested in and we don't

play35:49

have any information how long we can

play35:51

keep this battery on zero volts is that

play35:53

good or bad for the battery why do we

play35:55

stop at 1.5 volt then what is the

play35:58

recommended depth of discharge for this

play36:00

battery 90% 80% less 95 who knows well

play36:06

and you have seen on the 12vt battery it

play36:08

also States we can charge the battery to

play36:09

15.6 volts while 15.8 volt would be the

play36:13

maximum so I assume this is a 4S battery

play36:16

inside as well and when we discharge it

play36:18

it goes down to 6 Volts for 12vt battery

play36:22

that is insane so we will do a lot more

play36:24

testing with these batteries here in the

play36:26

next couple of videos analyze the sodium

play36:28

batteries in terms of charging and

play36:30

discharging and um because these um

play36:33

sodium cells are supposedly so safe now

play36:36

what happens if we overcharge them if we

play36:38

charge them to 5 volts or something what

play36:40

happens are they exploding are they

play36:42

start burning are they just gasing who

play36:45

knows I guess we have to try that

play36:49

somehow no please don't leave any of

play36:51

these comments under the video here I'm

play36:53

not able to do any short circuit test

play36:56

here or overcharging test to five or six

play37:00

volts or something until the battery

play37:02

goes in Goes Up in Flames or explodes or

play37:04

whatever I have I don't have the

play37:06

equipment for here and it's far too

play37:07

dangerous to do at home and I certainly

play37:10

don't want to be in the news with these

play37:11

new batteries but we will see we will do

play37:13

some more testing and we'll see how much

play37:16

capacity we actually get out of these

play37:18

batteries so stay tuned for that as

play37:21

always guys thank you so much for

play37:22

watching thanks for all your amazing

play37:24

support here on the channel and until

play37:25

the next video guys you stay charged

play37:27

stay safe and thanks again for watching

play37:30

see you then

play37:31

bye-bye ah before I forget I will um I

play37:34

will of course link these batteries down

play37:36

in the video description as well I think

play37:38

I paid about 27 Australian dollars for

play37:42

four of them well I'll link them down

play37:44

below they also have bigger Prismatic

play37:46

cells 230 whatever it says here on the

play37:49

screen they have already offered me but

play37:51

I don't really see the point to buy

play37:53

bigger capacity cells because we are not

play37:55

going to use them in a production

play37:56

environment as of yet maybe in a couple

play37:58

of years but who knows maybe they are

play38:00

not coming to Market at all maybe they

play38:03

are more suitable for very cold climates

play38:05

where you have to charge your battery

play38:06

and negative temperatures but we have to

play38:08

wait and see it is all speculation right

play38:11

now so let me know what you think about

play38:13

these batteries I'm Keen to read your

play38:15

comments I'm sure there will be lots all

play38:18

right guys thanks again see you in the

play38:20

next

play38:20

video