Coal Yard Management Procedure || Stock Pile Management || Coal Yard || Stock Yard Management

Power Plant Jobs

29 May 202312:29

Summary

TLDRThe video script discusses coal management techniques, focusing on two methods of handling coal: live storage and dead storage. It explains the process of checking and maintaining coal quality, emphasizing the importance of temperature control and the use of water sprays to manage dust. The script also covers the steps for stacking coal, the benefits of compaction, and the need for protection during monsoon season using polythene bags. Additionally, it touches on the reclamation process, aiming to minimize costs and maximize the value of old coal by sending it for consumption promptly.

Takeaways

😀 The script discusses coal management techniques, emphasizing the importance of convenience in increasing efficiency.
🚜 There are two methods of tractor operation mentioned: 'Live Storage' and 'Dead Storage', which refer to different approaches to managing coal in a thermal power plant.
🔢 The script explains the 'First Come, First Out' principle, which is crucial for maintaining the quality and temperature of the coal.
🛠️ It is important to check the coal's temperature and manage the gaps between the coal piles to prevent damage and ensure efficient combustion.
🔥 The angle of the coal piles should be within 3260° to ensure proper stacking and prevent issues with the movement of the coal.
⏱️ Timing is crucial when stacking coal; the script suggests specific heights and intervals for stacking to optimize the process.
🌡️ Controlling the temperature of the coal is vital; the script mentions the ideal temperature range for coal storage and how to manage it.
💧 The script discusses the use of water sprays to manage the dust and temperature of the coal, especially when the coal is being moved or re-claimed.
🛡️ Monsoon protection is highlighted as an important aspect of coal management, with the use of polythene bags to protect the coal from rainwater.
📦 The script mentions the use of 'Bump Covers' to protect the coal during the reclaiming process, ensuring the coal's integrity and quality.
🔄 The importance of coal compaction is discussed, with the script explaining how to achieve it and the benefits it brings to the coal storage process.

Q & A

What is the main topic of the video script?
-The main topic of the video script is coal management, discussing how to handle it effectively in different scenarios.
What are the two methods mentioned for handling coal with a tractor?
-The two methods mentioned for handling coal with a tractor are 'Live Storage' and 'Dead Storage'.
What is meant by 'Live Storage' in the context of coal management?
-'Live Storage' refers to the process where coal is piled up and can be completely given away as per the demand, without any specific time constraint.
What is 'Dead Storage' and how does it differ from 'Live Storage'?
-'Dead Storage' is when coal is stored in a way that it can be edited or moved at any time, as needed, unlike 'Live Storage' which is more immediate and less flexible.
What is the significance of checking the temperature of coal?
-Checking the temperature of coal is significant as it helps in understanding the tendency of the coal to ignite and to manage the risk of spontaneous combustion.
Why is it important to leave a gap of 5 meters when piling coal?
-Leaving a gap of 5 meters when piling coal is important to prevent the coal from spreading too much when it is moved, which can cause difficulties in handling and potential damage to the coal.
What is the role of 'Fast and Slow Out Yard Management' in coal handling?
-The role of 'Fast and Slow Out Yard Management' is to ensure efficient coal handling by managing the flow of coal in and out of storage, optimizing space and reducing the risk of spontaneous combustion.
What are the benefits of dividing a large pile of coal into smaller parts?
-Dividing a large pile of coal into smaller parts helps in managing the quality of coal, as each part can be handled separately, and it also makes it easier to move and use the coal as needed.
How does the script suggest managing the temperature of coal to prevent damage?
-The script suggests managing the temperature of coal by controlling the environment, such as using water sprays to cool down the coal and prevent it from overheating.
What is the purpose of using a 'Polythene Bag' in rainy weather for coal protection?
-The purpose of using a 'Polythene Bag' in rainy weather is to cover the coal and prevent water from entering, thus protecting it from getting wet and potentially damaging the quality of the coal.
What is the recommended angle for stacking coal to ensure efficient reclaiming?
-The recommended angle for stacking coal to ensure efficient reclaiming is between 15 to 90 degrees, which allows for better movement and handling of the coal during the reclaiming process.
How does the script address the issue of managing different qualities of coal?
-The script addresses the issue of managing different qualities of coal by suggesting the division of coal into different parts or piles, allowing for better control over the quality and usage of each type.

Outlines

00:00

🔧 Coal Management Techniques

The first paragraph discusses various methods of coal management to enhance efficiency. It covers live storage and dead storage as two main approaches for storing coal. Live storage refers to the immediate use of coal, while dead storage is for coal that can be edited at any time. The paragraph also explains the importance of checking the coal's temperature and managing the environment to prevent damage and maintain quality. It emphasizes the need for proper stacking, temperature control, and emergency measures to handle coal effectively.

05:02

🚜 Coal Handling and Storage Strategies

The second paragraph delves into the reasons behind coal compaction and the importance of maintaining gaps to prevent temperature rise and smoke emission. It suggests dividing the coal into different sections to manage quality and prevent damage. The paragraph also covers the use of water spray to control temperature and manage gaps between coal layers. Additionally, it touches on the topic of雨季 (rainy season) protection, explaining the use of polythene bags to cover coal and prevent water damage during the monsoon.

10:04

📊 Efficient Yard Management for Coal

The third paragraph focuses on the management of the total yard's coal, emphasizing the cost-effectiveness and efficiency of lifting and relocating coal. It discusses the concept of 'fast in, fast out' yard management and the importance of adhering to FIFO (First In, First Out) principles for better coal quality and value. The paragraph also addresses the need for continuous tracking and timely reclamation of coal to maintain its quality and prevent damage. It concludes with an encouragement to watch further videos for additional learning on the subject.

Mindmap

Keywords

💡Collier Management

Collier Management refers to the process of overseeing and organizing the mining and extraction of coal. In the video's context, it involves techniques and strategies to efficiently manage the coal mining process, such as live storage and dead storage, which are methods to handle coal during and after mining.

💡Live Storage

Live Storage is a term used to describe the coal that is readily available for use or transportation. It is an essential part of collier management, ensuring that there is a continuous supply of coal without delays. The script mentions 'live storage' as a method where coal is 'fully given' for immediate use.

💡Dead Storage

Dead Storage refers to coal that is stored for later use, not immediately required for transportation or consumption. It is a strategic reserve that can be utilized when needed. The script explains 'dead storage' as a method where coal is sent only when necessary.

💡First In, First Out (FIFO)

FIFO is an inventory management principle that dictates that the earliest acquired items should be sold or used first. In the context of the video, it is a method to manage coal stock, ensuring that the oldest coal is used before the newer stock, which is crucial for maintaining the quality of the coal.

💡Checking

Checking in the script refers to the process of inspecting or monitoring the coal mining operation. It is a critical step to ensure that the mining process is going as planned and to make adjustments if necessary. The term is used in the context of assessing the length of the map and the coal's dimensions.

💡Stacking

Stacking is the act of piling up coal in a specific manner to optimize storage and handling. The video discusses the importance of stacking in terms of height and the time it takes to stack coal, which affects the coal's temperature and compaction.

💡Temperature Control

Temperature Control is vital in managing the quality of coal, especially during the mining and storage process. The script talks about controlling the temperature of coal to prevent it from getting too hot, which can affect its quality and lead to issues like spontaneous combustion.

💡Pollution

Pollution in the script refers to the environmental impact of coal mining, particularly the dust and smoke produced. The video discusses measures to control pollution, such as water spraying, to reduce the negative effects on air quality.

💡Reclamation

Reclamation is the process of restoring land after its use for mining. The script mentions reclamation in the context of reshaping the land and preparing it for other uses after the coal has been extracted, which is an important aspect of sustainable mining practices.

💡Monsoon Protection

Monsoon Protection refers to the measures taken to safeguard the coal and mining area during the rainy season. The script discusses using polythene bags to cover the coal and prevent it from getting wet, which is crucial for maintaining the coal's quality.

💡Fast Out, Fast In (FOFI)

FOFI is a management strategy that emphasizes quick extraction and replenishment of resources. In the video, it is mentioned as an approach to manage coal efficiently, ensuring that old coal is quickly sent out and new coal is brought in to maintain a high value and quality.

Highlights

Discussion on coal management techniques to enhance efficiency.

Introduction of two methods of tractor operation: Live Storage and Dead Storage.

Explanation of the benefits of Live Storage for immediate coal requirements.

Description of Dead Storage for editing and dispatching coal when necessary.

Techniques for checking and managing the coal stockpile size.

Importance of maintaining a 5-meter gap around the coal stock for movement and temperature control.

Details on stacking coal to optimize space and prevent damage.

The impact of temperature on coal quality and the measures to control it.

Strategies for managing coal during the rainy season to prevent damage.

Use of polythene bags for protecting coal from moisture during monsoons.

The process of reclaiming coal and the importance of angle and temperature in the process.

Economic benefits of managing old coal stock to increase its value.

The role of sequence in coal management for continuous operations.

Importance of monitoring and adjusting coal temperature to prevent compaction.

Techniques for dividing coal into parts to manage quality and stock effectively.

The impact of gaps between coal layers on the overall stock and quality.

Strategies for managing coal compaction to optimize storage capacity.

The significance of coal's angle in the stacking and reclaiming process.