How Millions of Banana Harvested & Processed | Banana Chips Factory🍌

Summary

This video from One Dastic Tech offers an in-depth look into the harvesting and processing of bananas. It details the planting, growth, and ripening stages of banana plants, highlighting the importance of disease management with treatments like dimethoate and methyl Deon. The harvesting process is showcased, emphasizing the need for skilled teams to ensure quality. Post-harvest, bananas are quickly transported to factories for washing, sorting, and packing to maintain freshness. The video also explores the production of banana chips, from peeling and pulp preparation to frying and packaging, with a focus on efficiency and quality control.

Takeaways

• 🌱 The cultivation of banana plants begins with preparing the field and arranging seedlings, followed by planting and maintaining soil moisture.
• 📏 It takes between 9 to 20 months for banana seedlings to mature, depending on the variety, with some maturing faster than others.
• 🔪 Farmers manipulate the growth of banana plants by cutting the tips of buds and flowers to encourage the development of banana clusters.
• 🍌 The harvesting process involves cutting mature bananas from the plant, leaving younger ones to grow, and removing the flower at the end of the stalk.
• 🌿 Banana Leaf Disease and other diseases like zanther, Manus Wilt, and black and yellow sigatoka are managed by removing diseased leaves and applying pesticides.
• 🐛 Pest control includes the use of pesticides like dimethoate, Dion, and aate to target insects like aphids, thrips, and mites that infest banana plants.
• 👨‍🌾 Harvesting teams are crucial for the efficient collection of bananas, ensuring proper measurement of size and confirmation of ripeness before cutting.
• 🚜 Post-harvest, bananas are transported to the processing area, where they are washed to remove dirt and germs, and prepared for further processing or packaging.
• 🏭 Banana processing in factories involves several steps including removing cotton paper, measuring, cleaning, and cutting bananas into smaller bunches.
• 📦 Factory packaging includes the use of a chemical liquid on cut stems to prevent infection, followed by sealing and packaging in paper containers with labels.
• 🍪 Banana chips are produced by peeling and grinding the bananas, frying the pulp, and packaging the chips in airtight containers for market sale or export.

Q & A

How are banana seedlings prepared for planting?

After preparing the field, farmers arrange the banana seedlings and stages on the cultivator, then plant the seedlings in the soil using the cultivator.

What is done to maintain the moisture of the soil for banana seedlings?

A fine spray or mist is used to keep the soil constantly moist, ensuring the seedlings receive enough water.

What is the typical growth period for banana seedlings to mature?

Depending on the variety, it takes 9 to 20 months for banana seedlings to grow into mature banana plants.

How do farmers encourage the development of banana clusters?

A farmer cuts the tip of the banana bud so that the cluster comes out, and when the tip of the female flowers emerges, some parts are cut to encourage the cluster of bananas to develop quickly.

What is the process for harvesting bananas?

Farmers cut the big bananas separately, leaving young ones on the plant to grow. They then cut off the flower at the end of the plant.

What are some common diseases affecting banana leaves, and how are they treated?

Common diseases include Zanther Manus Wilt, Ferium Wilt, and black and yellow sigatoka. Diseased leaves are removed, and pesticides like dimethoate, Dion, and aate are sprayed on infected plants to control pests.

How is the harvesting team's efficiency important in large banana plantations?

A skilled and efficient harvesting team is essential for measuring the size and confirming the ripeness of bananas, ensuring the best quality is harvested in a timely manner.

What is the role of the washing area in the banana processing facility?

Workers in the washing area spray the bananas finely with water to remove germs and dirt, ensuring cleanliness before further processing.

How are bananas packed in the factory to prevent damage during transportation?

Bananas are packed by placing them in certain rooms on a ceiling line, which allows them to be packed without damage as they pass through the ceiling machine.

What steps are taken to maintain the freshness of bananas during processing?

Bananas are sent directly from the field to the factory through a ROP line, and workers perform tasks such as removing soft cotton paper, measuring the size, and thoroughly cleaning the bananas again with water spray.

How are banana chips made in the factory?

Banana peels are manually removed, and the pulp is ground and fried in hot oil. The chips then move through a conveyor line to the packaging area where they are filled into containers.

Outlines

00:00

🌿 Banana Cultivation and Harvesting

This paragraph details the process of banana cultivation and harvesting. It begins with the preparation of the field, followed by the arrangement of banana seedlings. Farmers plant the seedlings using a cultivator and maintain soil moisture through fine spray or mist to ensure adequate water supply. The growth period varies from 9 to 20 months depending on the variety. Farmers manipulate the growth by cutting the tips of banana buds to encourage cluster development. Once mature, the bananas are harvested, with care taken to leave young bananas on the plant to continue growing. The harvesting team measures the size and confirms the ripeness of the bananas before cutting them from the plant. Disease management is also discussed, with workers removing diseased leaves and applying pesticides to control pests and diseases affecting banana plants.

05:03

🏭 Banana Processing and Packaging

This paragraph outlines the post-harvest processing and packaging of bananas. Bananas are transported to factories for immediate processing to maintain quality due to their perishable nature. In the factory, workers remove the soft cotton paper, measure the size, and clean the bananas again. Expert confirmation of freshness is followed by final washing. The bananas are then cut into smaller bunches, cleaned, and prepared for packaging. The packing process involves applying a chemical liquid to the cut stem to prevent infection, followed by sealing and container packaging. The paragraph also describes the production of banana chips, where the banana pulp is ground, fried, and packaged. The factory uses a vacuum machine to remove air from the packaging and an artificial intelligence-based packaging machine to automatically fill and weigh chip packets. Finally, the banana products are sealed with company information, manually taped for secure transit, and prepared for market sale or export.

Keywords

💡Banana Seedlings

Banana seedlings refer to the young plants that are grown from seeds or more commonly from offshoots called 'suckers' in the banana cultivation process. In the video, they are described as being arranged and planted in the soil using a cultivator, which is a critical step for establishing a banana plantation. This process is essential for the growth of mature banana plants that will eventually produce fruit.

💡Cultivator

A cultivator is a type of agricultural equipment used for preparing and turning the soil, as well as for planting seedlings. In the context of the video, farmers use a cultivator to plant banana seedlings, ensuring that they are placed at the correct depth and orientation in the soil. This is a vital step for the proper establishment and growth of the banana plants.

💡Moisture

Moisture is the presence of water in the soil, which is critical for the growth of plants. The video mentions the use of a fine spray or mist to keep the soil constantly moist, ensuring that the banana seedlings receive adequate water. Proper moisture levels are essential for the healthy development of the plants and their eventual fruit production.

💡Mature Banana Plants

Mature banana plants are fully grown plants that are capable of producing fruit. The video describes a period of 9 to 20 months for seedlings to mature, depending on the variety. These mature plants are the source of the banana bunches that are harvested for consumption. The maturity of the plants is a key factor in determining the quality and quantity of the bananas produced.

💡Banana Leaf Disease

Banana Leaf Disease refers to various diseases that affect the leaves of banana plants, such as Zanther Manus Wilt, Ferium Wilt, and black and yellow sigatoka. The video mentions that diseased leaves are removed and specific pesticides are applied to infected plants to control these diseases. Managing such diseases is crucial for maintaining the health of the banana plants and preventing significant crop loss.

💡Pesticides

Pesticides are chemicals used to control pests that can damage crops. In the video, pesticides like dimethoate, Dion, and methyl Deon are mentioned as being used to control pests such as aphids, thrips, and mites that commonly infest banana plants. These pesticides work by disrupting the nervous system of the insects, leading to their death and protecting the banana plants from damage.

💡Harvesting Team

A harvesting team refers to a group of skilled workers responsible for the collection of the crop. In the context of the video, a harvesting team is essential for efficiently and carefully cutting the banana bunches from the plants, ensuring the fruit is not damaged. This step is critical as it directly affects the quality of the bananas that reach the market.

💡Banana Processing

Banana processing involves various steps taken after harvesting to prepare bananas for market sale or further consumption. The video outlines processes such as washing, trimming, and packing bananas, as well as making banana chips. These processes are essential to maintain the quality and extend the shelf life of the bananas, making them suitable for sale and consumption.

💡Packaging Line

A packaging line is a series of automated or semi-automated machines and processes designed to package products for distribution. In the video, bananas are packed in certain rooms on a ceiling line, which helps in packing them without damage. The packaging line is crucial for protecting the bananas during transportation and ensuring they reach consumers in good condition.

💡Banana Chips

Banana chips are a popular snack made from thinly sliced bananas that are fried until crispy. The video describes the process of making banana chips, which includes peeling, grinding, frying, and packaging. Banana chips are a value-added product that extends the use of bananas beyond fresh fruit, providing an alternative for consumers and increasing the profitability of banana farming.

💡Artificial Intelligence in Packaging

Artificial Intelligence (AI) in packaging refers to the use of smart technologies to automate and optimize the packaging process. The video mentions an AI-based packaging machine that measures the weight of banana chips and fills packets automatically. This technology enhances efficiency, accuracy, and reduces the potential for human error in the packaging process.

Highlights

Introduction to the process of harvesting and processing bananas

Preparation of the field and arrangement of banana seedlings

Use of cultivators for planting and maintaining soil moisture

Timeframe for banana seedlings to mature into plants

Techniques for encouraging banana cluster growth

Harvesting method for mature banana bunches

Diseases affecting banana leaves and their management

Use of pesticides to control pests on banana plants

Importance of a skilled harvesting team for large agricultural areas

Ripening confirmation and sucker growth from adult banana trees

Transportation of cut banana bunches to the washing area

Cleaning and preparation of bananas for further processing

Factory processing line for bananas including washing and packing

Use of chemical liquid to prevent infection on cut banana stems

Packaging of bananas in the factory with a focus on quality preservation

Production of banana chips and the peeling process

Grinding and frying of banana pulp to make chips

Conveyor system for transporting banana chips through the factory

Final packaging and sealing of banana chips for market sale

Preparation of bananas and banana chips for market sale and export

Transcripts

Hello friends welcome to One dastic tech

today we'll see how bananas are

harvested and processed let's dive into

it after preparing the field the farmers

arrang the banana seedlings and stages

on the

cultivator after planting the seedlings

in the soil with a cultivator two

farmers straighten the stems of the

seedlings from the top of the

cultivator fine spray or mist is used to

keep the soil constantly moist as a

result the seeds get enough water

depending on the banana plant variety it

takes 9 to 20 months for these banana

seedlings to grow into mature banana

plants some varieties mature faster than

others a farmer cuts the tip of the

banana bud so that the cluster comes

out then when the tip of the female

flowers comes out the farmers cut some

of its parts with cuting so that the

cluster of bananas comes out very

quickly bunches develop into

full-fledged bananas and at this time

the farmers cut the big bananas

separately young bananas are left on the

raes to grow then they cut off the

flower at the end of the

raes Banana Leaf Disease the main

diseases affecting leaves are zanther

Manus Wilt ferium Wilt black and yellow

sigatoka these diseased leaves are

removed by the

workers dimethoate Dion and aate are

sprayed on Infected plants and suckers

by ground spray machines and aerial

agricultural

aircraft also workers spray methyl Deon

25 EC

0.05% separately these pesticides are

effective in controlling pests such as

aphids thpes and mites that commonly

infest banana plants they work by

disrupting the nervous system of the

insects ultimately leading to their

death for large agricultural areas a

skilled and efficient harvesting team is

essential first they measure the size of

the banana and confirm the ripeness of

the

banana it's a bunch of

bananas it is an adult banana

tree not only that but it is from the

sides of fully grown banana plants that

suckers usually grow this is the fastest

growing banana plant inside the sucker

workers carefully cut each bunch of

bananas from the plant Alias they ensure

that the cut is clean to avoid damage to

the

fruit then the workers carried Bunches

of cut bananas on their shoulders and

went to the transport area where there

is line transport to the hook of this

rope the workers tie Bunches of bananas

tightly next these Bunches of bananas go

to the washing area where workers spray

the bananas very finely with water as a

result both the germs and dirt stuck in

the banana are washed away another

worker then sticks the bananas together

so that they are not damaged so put the

soft cotton paper inside each row of

bananas in remote areas where heavy

machinery cannot be used a bunch of

bananas are harvested using this method

in addition this method requires less

time and

labor generally there are banana

factories around the banana Fields

because bananas are perishable therefore

to maintain their quality processing is

required as soon as possible they are

sent directly from the field to the

factory through a ROP line after

entering the factory the workers first

perform three tasks which is to remove

the soft cotton paper from the bunch of

bananas measure the size of the bananas

and thoroughly clean the bananas again

with water spray

next an expert cuts a banana from a

bunch of bananas to confirm its

freshness then Begins the stage of final

washing these bananas here these workers

cut the big bunch of bananas into small

bunches and throw them in clean water

they then proceed to gently place the

small bunches into clean water ensuring

that they are thoroughly clean before

further

processing

using scissors workers divide banana

bunches submerged in water into two

three or more sections and make their

stems

narrower then these bananas are filled

by the workers in the tray and when the

specified weight is confirmed the

bananas are taken to the packaging

line now we will see how these bananas

are packed in the

factory this worker is placing bananas

in certain rooms on the ceiling line as

a result when these bananas go through

the ceiling machine the bananas are

packed without any

damage gives a kind of chemical liquid

on the cut stem of the banana so that

there is no infection with the cut part

the company's sealed bananas then come

to the Factory's container packaging

room where workers fill paper containers

with these sealed

bananas first workers take a large

polythene bananas are placed in the

first row and covered with polythene and

then in the second row and again covered

with the same

polythene

then these workers take the air out of

the polythene through a vacuum machine

now we'll see how banana chips are made

in the factory from these bananas in

another part of the factory the peel of

these bananas is manually removed by the

factory workers as a result what remains

is the edible white part called the pulp

these apron clad workers press the white

part of the banana into the grinder

machine as a result those white areas

look exactly like

this then they are taken to the frying

area of the factory and fried in hot

oil later these banana chips move

through the conveyor line to the

packaging area of the factory where

workers carefully fill the containers

with

chips on the other hand but banana pulp

is cut into small pieces without

grinding and fried directly in hot

[Applause]

oil these banana chips are then fed

through a conveyor into a rotating disc

as a result the oil on the chips is

extracted and the chips are completely

dry then these chips are run through the

mixing machine to further enhance the

flavor

consequently in this case Factory

workers help arrange the chips on the

line then these chips go to the

packaging room of the factory through

the

conveyor this packaging room has a

packaging machine based on artificial

intelligence its function is to

automatically measure the weight of the

chips and fill the existing polyethylene

chip packets with the chips inside the

eyelid when these banana chip packets

are filled the workers collect those

packets and fill them in paper

containers

the containers are then stamped with the

company seal date of manufacture expiry

date and serial

number then workers manually tape the

mouths of these containers after the

containers are taped they are stacked

and prepared for transportation or

storage this manual taping process

ensures that the contents of the

containers remain secure and protected

during handling and

Transit now these bananas and banana

chips are ready for Market sale and

Export thanks for joining us on this

fascinating Journey Through the banana

processing world if you found this video

informative please subscribe for more

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