Compressor me Temperature Problem Solve kaise kre High Temperature 90-110 °C # Spark Tech Electrical

Summary

In this video, MD Maqbool addresses the common issue of high oil temperatures in compressors. He provides a detailed checklist for diagnosing and resolving temperature issues, covering key factors like oil levels, room temperature, oil cooler function, and malfunctioning sensors. Maqbool emphasizes the importance of maintaining compressor components such as the oil filter and air-oil separator, as well as using recommended high-quality oils. He also offers a cleaning solution for clogged oil coolers. This video is a must-watch for anyone facing compressor overheating problems, providing practical solutions for efficient maintenance.

Takeaways

• 😀 Check the oil level regularly to ensure it is sufficient. Low oil levels can cause temperature issues.
• 😀 Ensure the room temperature where the compressor is placed is around 30°C to prevent overheating.
• 😀 Keep the oil cooler free from dust or blockages to ensure proper air circulation and cooling.
• 😀 Verify that cooling fans are functioning and directing air over the compressor to help maintain oil temperature.
• 😀 Regularly inspect the temperature sensor to make sure it's working correctly and providing accurate readings.
• 😀 Replace the oil filter at the recommended intervals (every 4000 hours or 12 months) to maintain good oil circulation.
• 😀 The air-oil separator should be checked and replaced as needed to ensure proper separation of air and oil.
• 😀 Always use the correct type and high-quality oil recommended by the compressor manufacturer to avoid temperature issues.
• 😀 If the oil cooler becomes clogged internally, use a chemical cleaning procedure to flush it and restore its function.
• 😀 Address any oil leaks by checking and maintaining oil seals to prevent loss of oil and overheating issues.

Q & A

What is the normal temperature range for a compressor's oil?

The normal temperature of a compressor's oil is around 70°C, as indicated in the video. Temperatures beyond 90°C, and especially over 100°C, are considered abnormal.

What should you check first if you are facing temperature issues in a compressor?

The first thing to check is the oil level in the compressor. If the oil is low, it may lead to temperature issues.

Why is it important to monitor the room temperature where the compressor is located?

The room temperature should be maintained at 30°C. If the compressor is located in a hot environment, such as inside a plant with high heat, it can cause the compressor and oil to overheat.

What role does the oil cooler play in regulating the compressor's temperature?

The oil cooler (radiator) helps regulate the temperature by cooling the oil. It's important to ensure the cooler is clean and not blocked by dust, as this can hinder its cooling efficiency.

How can you ensure the cooling fan is functioning properly?

You need to check if the cooling fan is working and blowing air over the compressor's oil cooler. The fan should pass air in the right direction to ensure proper cooling.

What should you do if the oil temperature sensor is malfunctioning?

If the oil temperature sensor is malfunctioning, it can lead to inaccurate temperature readings. The sensor should be cleaned or replaced during servicing.

How often should you replace the oil filter in a compressor?

The oil filter should be replaced every 4000 hours of operation or 12 months, whichever comes first, as stated in the script.

What is the purpose of the air-oil separator in a compressor?

The air-oil separator separates the air and oil inside the compressor. This element should be replaced periodically, typically after 8000 hours of use, to maintain efficient operation.

What is the recommended type of oil to use in a compressor?

It is important to use the oil recommended by the compressor's manufacturer. High-quality oil ensures proper lubrication and performance, while low-quality oil can cause damage.

How can you clean the oil cooler if it becomes clogged internally?

To clean the oil cooler, mix Iso Profile Alcohol and Talaynin Tolane in a 1:1 ratio and circulate this solution through the cooler for four hours using a 1 HP motor to remove any internal clogging or buildup.