Pipe Rack Design Project Overview
Summary
TLDRThis video provides a comprehensive overview of the project workflow in the oil and gas industry, broken down into nine key steps. It covers the entire process, from project kickoff with interdisciplinary meetings to final quality assurance and review. Key phases include basic engineering, design, preliminary data submission, load verification, and detailed design. The video highlights the iterative collaboration between piping, civil, structural, electrical, and mechanical teams to ensure accurate and efficient project execution. It concludes with a focus on construction and quality assurance. Upcoming sessions will delve deeper into essential inputs from various engineering disciplines.
Takeaways
- 📈 The project workflow in the oil and gas industry is divided into nine segments, each crucial for project execution.
- 🚀 The project starts with a kickoff meeting involving all key engineering disciplines to align objectives, timelines, and data requirements.
- 🛠️ The basic engineering and design phase involves creating initial layouts, estimating pipe sizes, and determining primary and secondary lines.
- 📊 Preliminary data submission includes estimating pipe weights, insulation contents, and thermal allowances for civil and structural teams.
- 📐 Preliminary drawings are developed using initial input to create foundation designs and structural member sizes, which help in estimating material quantities.
- 🔄 Load data is continually refined through an iterative process between piping, stress, and civil teams to ensure accuracy.
- 📑 The detailed design phase finalizes foundation designs, structural member sizes, and construction drawings, including safety and future expansion considerations.
- 🏗️ Construction documentation is prepared and issued to the construction team to execute the building of the pipe rack on site.
- 🔧 The project execution phase involves the construction team building the pipe rack, with ongoing support from engineering teams to resolve any issues.
- ✅ The final phase is quality assurance and review, ensuring all safety, regulatory, and operational requirements are met before project completion.
Q & A
What is the first step in the oil and gas project workflow?
-The first step is the project kickoff, which involves a meeting between all key engineering disciplines such as piping, civil, structural, underground (UG) teams, electrical, instrument, mechanical, and process teams. The goal is to align objectives, timelines, and initial data requirements for the project.
What is the role of the piping team during the basic engineering and design phase?
-During the basic engineering and design phase, the piping team develops an initial layout and estimates pipe sizes, routes, and general arrangements. They also identify primary and secondary lines and the preliminary loads on the structure, which help determine the piping rack geometry and overall plant layout.
What data does the electrical and instrument team provide during the design phase?
-The electrical and instrument team provides data on cable tray layouts, equipment placements, and other specific electrical and instrument requirements for the project.
What is the significance of the preliminary data submission phase?
-In the preliminary data submission phase, the piping team submits estimated loads and preliminary layout data to the civil and structural teams. This data includes pipe weights, insulation contents, and thermal expansion or contraction allowances, which are used by civil and structural teams to create the primary designs for the foundation and structural members of the pipe rack.
What happens during the development of preliminary drawings?
-Using the estimated loads and initial input data, the civil and structural teams create preliminary drawings, including foundation designs (open or pile foundation) and structural member sizes. These drawings are also used to estimate the bill of quantities for the required materials.
What is the purpose of load data verification and adjustment?
-As more accurate data becomes available, the piping and stress teams refine their load estimates and provide updated information to the civil and structural teams. This iterative process ensures that all disciplines work with the most accurate data to complete the project.
When does the project enter the detailed design phase?
-Once sufficient data is available, the project moves into the detailed design phase, where the civil and structural teams finalize foundation designs, structural member sizes, and construction drawings. Safety, regulatory, and future expansion requirements are also taken into account.
What documents are prepared during the construction documentation phase?
-In the construction documentation phase, final construction documents are prepared, including detailed drawings and specifications. These documents are issued to the construction team for execution on-site.
What happens during the project execution and construction phase?
-During this phase, the construction team begins building the pipe rack based on the finalized design documents. Engineering teams continue to provide support on-site, resolving any issues that arise during construction.
What is the final step in the project workflow?
-The final step is quality assurance and final review, where the project undergoes quality checks and a final review to ensure it meets all safety, regulatory, and operational requirements.
Outlines
🚀 Introduction to Project Flow in Oil and Gas Industry
In this introductory segment, the presenter welcomes engineers and provides an overview of the project workflow in the oil and gas industry. The entire process is broken down into nine key steps, starting with the project kickoff. The kickoff involves a meeting among all major engineering disciplines (piping, civil, electrical, mechanical, etc.) to align objectives, timelines, and data requirements. The basic engineering and design phase follows, where the piping team develops initial layouts and estimates for pipe sizes and routes. The electrical and instrument teams also provide data on equipment placement and cable layouts. This segment serves to summarize how multinational firms execute projects in this industry, with emphasis on collaboration between different teams.
📊 Preliminary Data Submission and Early Design Phase
This segment focuses on the early design phase and the submission of preliminary data. The piping team provides estimated loads and layout data to the civil and structural teams, who use this information to create preliminary designs for the foundation and structural members of the pipe rack. The segment also discusses how these designs, based on early load data, help estimate materials needed for the project. Collaboration and constant updates between the piping, stress, civil, and structural teams ensure the project progresses smoothly through the iterative process of load data verification and adjustment.
Mindmap
Keywords
💡Project Kickoff
💡Basic Engineering and Design
💡Preliminary Data Submission
💡Load Data Verification
💡Detailed Design Phase
💡Construction Documentation
💡Project Execution and Construction
💡Quality Assurance and Final Review
💡Piping Stress Team
💡Thermal Expansion and Contraction
Highlights
Introduction to the project workflow in oil and gas industry, divided into nine key steps.
The project kickoff phase involves a meeting between all key engineering disciplines, including piping, civil, structural, electrical, mechanical, and process teams.
Basic engineering and design phase includes initial layout development, estimation of pipe sizes and routes, and identification of primary and secondary lines.
The layout in the basic engineering phase determines the overall plant layout and geometry of the pipe rack.
Electrical and instrument teams provide data on cable tray layouts and equipment placements during the basic engineering phase.
Preliminary data submission involves piping teams submitting load estimates and preliminary layout data to civil and structural teams.
The civil and structural teams use the piping data to create primary designs for the foundation and structural members of the pipe rack.
Development of preliminary drawings based on initial inputs, including foundation designs and structural member sizes.
The preliminary drawings help estimate the bill of quantities for materials required for the project.
Load data verification and adjustment phase where piping and stress teams refine load estimates and collaborate with civil and structural teams.
Detailed design phase finalizes foundation designs, structural member sizes, and ensures compliance with safety and regulatory requirements.
Construction documentation is prepared to provide detailed drawings and specifications for the on-site construction team.
Project execution and construction phase involves building the pipe rack based on finalized designs, with ongoing engineering team support.
Quality assurance and final review ensure the project meets safety, regulatory, and operational requirements before final approval.
The early design stage requires the piping and stress teams to provide initial data, even if preliminary, for civil and structural team collaboration.
Transcripts
[Music]
hello engineers and welcome back to
civil nman see before we jump into the
uh design and Analysis of the PIP part I
want you to understand the project flow
in oil and gas industry how this usually
works right so for your understanding I
have divided all the projects uh project
workflow in the total nine steps so we
will understand each of these set
segments one by one uh as a summary so
that you will get an idea how the
project is executed by the multinational
firms in oil and gas industry right so
so the first segment that will be start
that will be in the form of the project
kickoff all right so basically the
project begins with the with a meeting
between all the key engineering
disciplines which includes the piping
civil structureal teams ug teams
electrical and instrument teams with the
mechanical and process as well right now
this particular is to align the
objectives timelines and initial data
requirements that required for a
particular
project the next important phase is the
basic engineering and design phase see
during this particular phase the piping
thing develops an initial layout and
estimate the pipe sizes roots and
general Arrangement they also identify
the primary and secondary lines and the
preliminary loads on the structure so
this will decide uh this particular
layout will decide your pip rag geometry
and the overall plant layout right in
the similar manner the electrical and
instrument team provides the data on the
cable tray layouts equipment placements
and other specific electrical and
instrument disciplines uh equipment or
machiner
requirements next important phase is the
preliminary data submission see the
piping team submits the estimated loads
and preliminary layout data to the Civil
land structure teams then after this
data includes the estimated pipe wapes
insulation contents and any thermal
expansion or contraction allowances
right so the civil and structure teams
use these data to create the primary
designs for the foundation and
structural members of the PIP rack so
that's the uh segment for the
preliminary data submission
part in the next phase we have
development of the preliminary drawings
using the estimated loads and initial
input the civil and structure teams
create the preliminary drawings
including the foundation design uh it
can be open foundation or pile
foundation and the structural member
sizes and these drawings are used to
estimate the bill of quantities for the
material required as well in the next
next phase we have load data
verification and adjustment see as more
accurate data becomes available the
piping and stress team refine their load
estimates and provide the updated
information to the civil and structural
teams and this iterative process
continues similarly with the ongoing
collaboration and regular updates to
ensure all the disciplines are working
with the most accurate
data in order to complete a particular
project and then comes the detail design
design phase so once sufficient data is
available the project moves into the
Dale design phase where the civil and
stral team finalize the foundation
designs structural member sizes and
construction drawings all the necessary
safety regularity and future expansion
requirements are also taken into the
account then we have the process of
construction documentation where finer
construction documents including the
detailed drawings and specifications are
prepared and issued to the construction
team in order to execute the
construction process on
site next we have project execution and
construction so in this particular phase
the construction team Begins the
building the Pipe Rack based on the
finalized design documents the
engineering teams continue to provide
their support as needed on site as well
resolving any issues that arises during
the construction and the last important
point is the quality assour urance and
the final review so the project under
goes the quality assurance checks and a
final review to ensure it meet all the
safety regularity and the plan
requirements its operational
requirements as well right so I hope
this particular nine steps give you the
overall idea of how accurately how
exactly the project works in the
engineering discipline in an engineering
form
right so usually the early design stage
uh the basic engineering and design
phase the piping layout and support
designs are still in the early stage and
the piping stress team which is
responsible for analyzing the loads on
pipe they doesn't have all the details
needed to provide precise loading data
to the civil and structure team see as
the project progress according to the
schedule the piping team must provide
the initial input data to the civil and
structure team even if if it's based on
the estimated or the preliminary data
and then based on that the piping and
stress teams should ensure that their
input data consider future requirements
such as additional space for potential
expansion any updates or changes to the
design that will be provided with the
future submission if required similarly
the estimated load provided by the
piping and stress teams are will be used
to create a preliminary design including
the size of the foundation and
structural members as I suggest right so
based on the preliminary load data
provided during the B phase that should
be detailed enough to create initial
drawings for the installation of your
pile found Foundation or the open
foundation whatever the requirement a
project particular project have right so
this is the overall summary right in the
upcoming session we will understand what
are the most important input that you
will be required from the other
disciplines like piping electrical and
instrument and what points you need to
take care before jumping into the
project part so stay tuned for the next
session
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