Kimia Industri Diagram Alir Proses Pembuatan Sabun Full Boiled Process

Summary

In this video, the process of soap production through full boiling is explained in detail. It begins with mixing oil and NaOH in an open tank, initiating the saponification reaction. Water and salt are added to facilitate soap solidification. The resulting soap paste is then pumped into a continuous stirred tank reactor, where additives like colorants and fragrances are incorporated. After cooling, the soap is cut into long blocks, dried, stamped, wrapped, and finally packed into boxes for storage. This informative overview by Pak Yoga provides valuable insights into the intricate steps involved in soap manufacturing.

Takeaways

• 🧼 The soap-making process begins with mixing oils and a sodium hydroxide solution in an open tank.
• 🔬 Saponification occurs in the open tank, leading to the formation of soap.
• 💧 Water is added as a solvent, along with salt to accelerate the solidification of the soap.
• 🏭 The soap mixture, or 'netshop', is transferred to a Continuous Stirred Tank Reactor (CSTR) for further processing.
• 🌈 Additives such as colorants and fragrances are introduced in the CSTR.
• ❄️ The soap mixture is then cooled to solidify before being cut.
• ✂️ A cutting machine processes the solidified soap into long blocks.
• 🌬️ The soap blocks are dried in a dryer to reduce moisture content.
• 📦 Dried soap is fed into a stamping machine for shaping.
• 🎁 Finally, wrapped soap is packed into boxes and stored in the inventory for distribution.

Q & A

What is the initial step in the soap-making process described in the video?

The initial step involves combining oil and a NaOH solution (alkali) in an open tank with a stirrer.

What reaction occurs in the open tank during soap production?

Saponification, or the formation of soap, occurs in the open tank.

Why is water added to the soap-making process?

Water is added as a solvent to assist in the saponification process.

What additional ingredient is included to speed up the solidification of soap?

Salt is added to accelerate the solidification of the soap.

What happens to the soap mixture after it leaves the open tank?

The soap mixture, or soap slurry, is then transferred to a Continuous Stirred Tank Reactor (CSTR).

What additives are introduced in the CSTR?

Dyes, builders, and fragrances are added as additives in the CSTR.

What is the next step after the soap slurry leaves the CSTR?

The slurry is cooled in a cooling system to solidify the soap.

How is the solid soap shaped after cooling?

The solid soap is fed into a cutting machine to be cut into long blocks.

What happens to the soap blocks after they are cut?

The soap blocks are dried in a dryer to reduce their moisture content.

What is the final process before the soap is packaged?

After drying, the soap is stamped into shape and then wrapped before being packed into cartons.