COMO é feito o Molho de Tomate 🍅| Processo industrial #molhodetomate

Summary

This video takes viewers inside a tomato sauce production factory, detailing the high-tech processes behind mass production. Starting with the harvest of 200,000 kg of tomatoes daily, the tomatoes are carefully collected, cleaned, and processed through advanced machinery. The tomatoes are peeled, pureed, cooked with spices, and pasteurized to ensure quality and a long shelf life. The final product is then packaged in sealed cans and labeled for shipment, showcasing a seamless blend of agriculture, technology, and manufacturing efficiency in the production of one of the world's most beloved condiments.

Takeaways

• 😀 High-tech machinery and advanced processes are used to produce 200,000 kg of tomato sauce every day.
• 🌱 Over 50 million kg of tomatoes are processed annually, mostly sourced from California, known for its hot climate and robust tomato varieties.
• 🚜 Harvesting is done by large machines that separate ripe tomatoes from the plants, minimizing damage and ensuring quality.
• 🛠️ The harvesting machine sorts tomatoes using laser scanners to separate ripe tomatoes from green or undesirable ones.
• 💧 Tomatoes are cleaned in water channels and tanks, with stones, dirt, and other debris being removed through the process.
• 🍅 After washing, tomatoes are peeled using hot water, and the skin is removed gently to preserve the pulp for sauce production.
• 🔪 The peeled tomatoes are chopped quickly by high-speed machines, producing a uniform consistency for further processing.
• 🔥 The tomatoes are cooked in large vats, where ingredients like garlic, onions, salt, and spices are added to create a flavorful sauce.
• ⚙️ The sauce is pasteurized to kill bacteria and extend shelf life, ensuring it stays fresh for months.
• 📦 After pasteurization, the sauce is canned in sealed containers, ensuring it remains airtight and safe for long-term storage and distribution.

Q & A

How much tomato sauce is produced daily in the factory?

The factory produces about 200,000 kg of tomato sauce every day.

What percentage of the tomatoes used in the factory are grown in California?

95% of the tomatoes used in the factory are grown in California.

How does the technology used in the tomato harvest improve efficiency?

The harvester is a factory on wheels, operated by four workers, using sharp teeth to cut the roots and separate the tomatoes from the plants without damaging the fruit.

What role does the laser scanner play in the harvesting process?

The laser scanner separates ripe red tomatoes from green ones by detecting the color, ensuring only mature tomatoes enter the machine.

What happens to the tomatoes after they are harvested and transported to the factory?

The tomatoes are cleaned in water tanks, removing dirt, stones, and other impurities, and then sorted to eliminate damaged or immature tomatoes.

How are the tomatoes peeled during processing?

The tomatoes are submerged in a hot bath to soften their skins before being passed through a peeler that gently removes the outer layer, leaving the tomato intact.

What happens to the tomato skins after they are removed?

The skins are washed away by water jets and fall through rubber discs, ensuring no dirt or impurities remain.

How is the tomato puree created for the sauce?

The peeled tomatoes are crushed in a special machine that breaks them into small pieces, creating a smooth tomato puree that is then filtered to remove seeds and skins.

Why is the tomato paste cooked during production?

The tomato paste is cooked to eliminate any remaining bacteria or microorganisms, ensuring the product is safe for consumption and extends its shelf life.

How is the final tomato sauce packaged for distribution?

The sauce is poured into aluminum cans, which are sealed to prevent air from entering, ensuring the sauce maintains its freshness for up to 9 months. The cans are then labeled and prepared for shipment.