COMO se HACEN los CEREALES de MAÍZ CORN FLAKES🥣| Como se FABRICAN los CEREALES para el DESAYUNO

Summary

This video explores the fascinating journey of how corn is transformed into crispy, nutritious breakfast cereals. Beginning in Argentina, the process involves meticulous selection, cleaning, and conditioning of corn grains. They are then ground, cooked, and shaped into cornflakes. The video highlights the intricate steps of this process, including the addition of flavors, drying, and cooling before the final packaging. It showcases the scale of production, with over a million boxes of cereal produced daily, and emphasizes the care taken in ensuring the quality and freshness of the product from farm to consumer.

Takeaways

• 😀 The production of cornflakes begins with selecting and cleaning high-quality corn kernels to remove impurities.
• 😀 🌽 Corn is sourced from 390 farms in Argentina and shipped to the UK for manufacturing.
• 😀 🧑‍🔬 Quality control is essential, as the corn kernels undergo thorough checks for size and freshness.
• 😀 💧 The corn kernels are soaked in hot water for several hours to soften their shells before milling.
• 😀 🏭 The soaked corn is milled into a thick dough, which is then separated to remove unwanted parts like the husk.
• 😀 🍳 The dough is cooked with added heat and steam to expand and become more malleable before shaping into flakes.
• 😀 🔨 An extruder shapes the cooked dough into the characteristic cornflakes shape, which is then cut to size.
• 😀 🌬 After shaping, the flakes are rapidly cooled to solidify and prevent them from sticking together.
• 😀 💨 The cornflakes go through a drying process using hot air to ensure they become crispy and retain their crunch.
• 😀 📦 The final cornflakes undergo a quality inspection before being packaged, ensuring they meet taste, texture, and appearance standards.

Q & A

What is the origin of corn flakes?

Corn flakes were accidentally created by the Kellogg brothers in the 1890s when they were trying to make bread dough but left boiled wheat for too long, resulting in corn flakes instead.

How is the corn used in the production of cereals sourced?

The corn used for producing cereals is grown in 390 farms in Argentina, with enough to supply for 500 million bowls of corn flakes, which are then shipped to the UK.

How does the factory ensure the quality of the corn grains?

The corn grains undergo a meticulous selection and cleaning process, where they are checked for size, freshness, and impurities before being stored in controlled conditions to preserve their quality.

What is the purpose of the soaking process in corn flake production?

The soaking process helps soften the corn kernels, making it easier to remove the husks and prepare the kernels for milling into a smooth dough.

What happens after the corn is soaked and conditioned?

After soaking, the corn undergoes milling, where it is ground into a coarse dough, which is then separated from the husks and unwanted particles to form a smooth, uniform dough.

What is the role of the extruder in corn flake production?

The extruder forces the dough through a mold with specific openings, shaping it into the characteristic corn flake form. It also ensures that the flakes are cut to the correct length.

How are the corn flakes made crisp and crunchy?

After forming the corn flakes, they are cooled quickly and dried to remove excess moisture. This process ensures that the flakes remain crispy and maintain their texture.

How are the corn flakes packaged and prepared for distribution?

Once the corn flakes are cooled and tested for quality, they are packaged into bags, sealed to maintain freshness, and labeled with nutritional information before being stored for shipping.

What is the final step in the cereal production process?

The final step involves packaging the corn flakes into boxes, which are then stored in appropriate conditions until they are shipped to distributors and retailers for sale.

What quality checks are performed during the production of corn flakes?

Throughout the production process, the corn flakes undergo several quality checks, including visual inspections and tests to ensure the correct taste, texture, and appearance before being packaged.